Chemical Processing Technology

Find innovative production technology for making chemicals and connect directly with world-leading specialists.

Chemicals
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Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Which chemicals technology do you need?

Pelleting and spheronizing equipment for chemical granulates

Pelleting and spheronizing equipment for chemical granulates

In the chemicals industry, achieving dust-free, uniformly si…

Multilayer filter plates for pharmaceutical and chemical applications

Multilayer filter plates for pharmaceutical and chemical applications

In the pharmaceutical and chemical industries, mai…

Chemical filter dryer for fine chemical production

Chemical filter dryer for fine chemical production

In the fine chemical production industry, ensuring efficient separation…

Conical screw mixer for pharmaceutical and chemical industries

Conical screw mixer for pharmaceutical and chemical industries

In industries like pharmaceutical and chemical manufacturi…

Vertical pilot plant centrifuge for chemical industry

Vertical pilot plant centrifuge for chemical industry

In the chemical industry, small-scale testing and pilot plant operat…

Vertical peeler centrifuge for chemical industry

Vertical peeler centrifuge for chemical industry

For high-throughput chemical processes, efficient separation of solids fro…

Top discharge centrifuge for chemical manufacturing

Top discharge centrifuge for chemical manufacturing

When manufacturing a diverse range of chemical products, efficient sol…

Horizontal pilot plant centrifuge for chemical processing

Horizontal pilot plant centrifuge for chemical processing

In chemical processing, achieving precise separation of solid-l…

Horizontal peeler centrifuge for chemical applications

Horizontal peeler centrifuge for chemical applications

In chemical processing, separating medium to large product quantiti…

Rotating packaging system for cement and chemicals

Rotating packaging system for cement and chemicals

In industries like construction and chemicals, efficiently packing prod…

Valve bag filling system for cement and chemicals

Valve bag filling system for cement and chemicals

When dealing with the packaging of cement, building materials, or chemic…

Laboratory filter-reactor for chemical synthesis and extraction

Laboratory filter-reactor for chemical synthesis and extraction

In laboratory settings where chemical synthesis or extrac…

Glass lined columns for chemical plants

Glass lined columns for chemical plants

In chemical plants, the separation and purification of chemicals often face challeng…

Spherical vacuum dryer for Apis and fine chemicals

Spherical vacuum dryer for Apis and fine chemicals

Drying Active Pharmaceutical Ingredients (APIs) and fine chemicals whil…

Chemical and pharmaceutical solid-liquid separation pilot plant

Chemical and pharmaceutical solid-liquid separation pilot plant

In the chemical and pharmaceutical industries, pilot plan…

Nutsche filter dryer for pharmaceutical and chemical industries

Nutsche filter dryer for pharmaceutical and chemical industries

In pharmaceutical and chemical industries, the need for e…

Asme glass-lined reactors for chemical processing

Asme glass-lined reactors for chemical processing

In the chemical processing industry, maintaining a high level of safety …

Spouted bed processing for food, feed, and fine chemicals

Spouted bed processing for food, feed, and fine chemicals

When dealing with fine, coarse, irregular particles, or tempera…

Fluid bed granulator for food and chemical industries

Fluid bed granulator for food and chemical industries

In food processing, feed production, and fine chemical manufacturing…

Fluid bed granulation system for food and chemical industries

Fluid bed granulation system for food and chemical industries

In specialized production environments, maintaining the sta…

Single shaft batch mixer for chemical and pharmaceutical applications

Single shaft batch mixer for chemical and pharmaceutical applications

In industries like chemicals and pharmaceuticals, …

Tapped density tester for pharmaceutical and chemical powders

Tapped density tester for pharmaceutical and chemical powders

When ensuring accurate and repeatable measurement of the ta…

Industrial storage tanks for chemical and cosmetic industries

Industrial storage tanks for chemical and cosmetic industries

In the chemical and cosmetic industries, storing various ma…

Industrial photochemical reactors for multiphase reactions

Industrial photochemical reactors for multiphase reactions

In industrial chemical processes, achieving high productivity …

5-in-1 industrial mixer for food and chemical industries

5-in-1 industrial mixer for food and chemical industries

Producing high-quality food, pet food, and chemical products effi…

Ibc and drum filling system for chemical substances

Ibc and drum filling system for chemical substances

When handling chemical or toxic substances, accurate and safe filling …

Industrial roto-flash dryer for chemical applications

Industrial roto-flash dryer for chemical applications

In the chemical industry, transforming cakes, pastes, fluids, and po…

Evaporative crystallizers for chemical processing

Evaporative crystallizers for chemical processing

In chemical processing, you often need to separate crystalline solids fr…

Industrial universal reactor for large-scale chemical synthesis

Industrial universal reactor for large-scale chemical synthesis

When small-scale lab reactors become inadequate for large…

Mobile powder transfer system for pharmaceuticals and chemicals

Mobile powder transfer system for pharmaceuticals and chemicals

Transferring powders across multiple vessels in pharmaceu…

Pilot scale filter-dryer for pharmaceutical and chemical batches

Pilot scale filter-dryer for pharmaceutical and chemical batches

In laboratory and production environments, the filtratio…

Glass nutsche filter for fine chemical and pharmaceutical filtration

Glass nutsche filter for fine chemical and pharmaceutical filtration

In research and development or small-scale producti…

Oil neutralizing technology for chemical refining

Oil neutralizing technology for chemical refining

When refining oils, particularly in chemical refining processes, one maj…

Stories about chemicals

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Chemical process equipment is vast and requires proper selection


Chemicals are often toxic and require extra care for operators (according to acceptable operator exposure level – AOEL), as well as waste water cleaning systems. In this sense, chemical process technology has made production of chemicals easy and less hazardous. When producing chemicals, keeping potential risk in check is mandatory to protect the environment and human health. So using personal protective equipment isn’t all that you need when using the chemical process equipment. Make sure to take account of chemical reaction kinetics and equipment design by doing thorough investigation of the process. The scarcity of raw materials may be a challenge to manufacturers, who also need to mind strict industry regulations. One of them is the US Toxic Substance Control Act (TSCA), which prohibits the export of five specific mercury compounds.


Chemical reactors, the key equipment to produce chemicals

Chemical reactors are key to producing chemicals. They have a design and configuration that provides proper environment such as temperature and presence of a catalyst for the chemicals reaction to take place. There are two main types of chemical reactors: the batch reactor and the continuous reactor. The former usually makes products with different reactants, as in production of colorants and drugs in the pharmaceutical industry. The latter consistently produces ammonia and other chemicals in large quantities.

Dry milling is also one of the core processes in manufacturing chemical products, as it controls particle size and removes excess moisture from products. It is advisable to dry at a low temperature because very high temperatures can melt products. You need to monitor the flow of production from the upstream production process (sourcing of raw materials) to the downstream activities, such as purification of chemicals into finished products. This is to ensure good product quality and improve profitability.

Some chemical products and their industrial applications


Industries that use big processing plants buy chemical products in order to make intermediate products. Chemical products like toners, dyes, nitrogen fertilizer, synthetic resins, glue, glycerin, fine chemicals and others work as ingredients of these finished products. The materials and the manufacturing process depend on the industry and final consumer of the products. You can use glycerin in the pharmaceutical industry, for foods and soaps. Also, synthetic resins have wide application in the plastic industry. To provide colors to materials in the textile industry, use dyes. The automotive and furniture industries use adhesives in production.


EU regulations moving towards green chemistry

The release of chemicals, whether in liquid, solid or gas states, can pollute the underground water, soil and air, which in turn poses health risks to humans. To tackle this, the European Union has put in place strategies to ensure the minimal usage and production of harmful chemicals. The strict EU’s regulations aim to put chemical exposure to check from production level to disposal level. They intend to achieve this by phasing out the use of highly toxic chemicals like mercury chloride except their use is essential and promoting green chemistry for sustainability. For example, instead of producing mercury-based batteries, there are alternatives like alkaline.

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