50l jacketed glass reactor for synthetic reactions
Achieve precise control over chemical reactions and material synthesis with this versatile 50L jacketed reactor, tailored for complex processes demanding exact temperature and vacuum conditions, leading to higher product purity and process efficiency.
Facilitates Controlled Chemical Reactions and Filtrations
The Ai 50L Single or Dual Jacketed Filter Reactor is designed for precision in complex chemical syntheses and filtration processes. Utilizing a dual-jacketed system to maintain precise temperature control, this reactor excels in multi-step reactions crucial for biopharmaceuticals, specialty chemicals, and nutraceuticals.
Applications range from synthesizing custom peptide chains and complex organic compounds to extracting high-value essential oils and herbal extracts. Equipped to handle batch and pilot operations, it supports a variety of liquid and slurry products.
Featuring adjustable stirring speeds and a constant pressure feeding funnel, it ensures uniform mixing and reaction control. Its built-in condenser efficiently recovers materials, enhancing process efficiency. The reactor is crafted from durable, hand-made high borosilicate glass and PTFE components, offering excellent heat and chemical resistance.
The modular design allows easy maintenance and cleaning, with detachable filter assemblies and PTFE components that resist solvent degradation. The system meets ETL and optional CE compliance standards, providing a reliable solution for pharmaceutical, chemical, and industrial use. Optional customizations include multi-layer stirring blades and different condenser configurations, supported by lifetime service and engineering support from Ai.
Benefits
- Ensures precise temperature and vacuum control, enhancing reaction consistency and product quality.
- Minimizes material losses with integrated filtration and recovery systems.
- Supports versatile applications, reducing equipment redundancy across processes.
- Enhances safety with chemical-resistant materials, reducing maintenance needs and prolonging lifespan.
- Offers quick assembly and disassembly for ease of cleaning and maintenance, minimizing production downtime.
- Applications
- Fine chemicals,Specialty chemicals,Peptide synthesis,Nutraceuticals,Research laboratories,Plant extraction,Biopharmaceuticals,Chemical reactions,Essential oils,Chemical synthesis,Pharmaceuticals
- End products
- Paracetamol,Complex organic compounds,Laboratory test samples,Monoclonal antibodies,Custom peptide chains,Novel chemical compounds,Anethole,Omega-3 supplements,Herbal extracts,Insulin analogs,Lavender essential oil
- Steps before
- Material Preparation,Dissolution,Mixing
- Steps after
- Filtration,Condensation Recovery,Material Transfer,Cleaning
- Input ingredients
- synthetic materials,thermo fluid,chilling fluid,vacuum
- Output ingredients
- processed materials,filtered materials,condensed materials,peptide synthesis
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Reaction glass vessel capacity
- 13 gallons (50L)
- Cooling/heating jacket capacity
- 4.2 gallons (16L)
- Rotation speed
- 50 to 500 rpm
- Maximum jacket pressure
- 4.4 psi or 0.03 MPa
- Drain port ground clearance
- 12.5 inches
- Glass vessel temperature range
- -110°F to 400°F
- Vacuum level
- 20 torr
- Electrical requirements
- 110V 60Hz or 220V 50/60Hz,1-Phase
- Agitator material
- 304 stainless steel with PTFE liner
- Unit dimensions (WxDxH)
- 26 x 33 x 85"
- Shipping weight
- 330 Lbs
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- PTFE components
- Biological compatibility
- Food grade borosilicate glass
- Cleanability
- Modular filter assembly,easily detachable
- Corrosive resistance
- High borosilicate glass 3.3
- Multi-step reactions
- Yes
- Synthetic reactions
- Yes
- ETL testing
- UL and CSA standards
- CE marking
- Optional
- Control panel type
- Digital
- Machine footprint
- 26 x 33 x 85 inches
- Tank shape
- Cylindrical
- Feed/Discharge method
- Center downward drain port
- Glass material
- High borosilicate glass 3.3
- Frame material
- Stainless steel
- Agitator type
- Anchor / Pitched Blade
- Cooling/heating jacket capacity
- 4.2 gallons (16L)
- Adjustable Frame upgrade
- Available with $550.00
- Vacuum setup
- 3/8" hose barb,optional ULVAC UDP-6 pump
- Stirrer/Impeller Type
- Pitched Blade or Anchor
- Chiller for the reactor
- Optional Julabo A80t system
- Chiller for top condenser
- Optional Ai C30 chiller
- Certification
- ETL or CE
- Front right vacuum port
- Glass vacuum port with on/off valve