Bigbag filling system for powder and bulk materials
Ensure precise and dust-free bigbag filling with this versatile system, designed to handle diverse powder and bulk materials, maximizing operational efficiency and maintaining stringent hygiene standards.
Fills and Seals Bigbags Efficiently
The Bigbag Filling Master (BFM) from Daniatech is a robust and ergonomic solution tailored for precise, hygienic powder handling in the food, chemical, and pharmaceutical industries. This system is distinguished by its adaptable design, featuring an inflatable dust-tight connection, adjustable lifting strap supports, and a filtering mechanism for excess air, ensuring minimal dust emissions and excellent working conditions. Capable of filling up to 20 bigbags per hour, the BFM is suitable for diverse applications, including dairy products, plant-based beverages, condiments, and biotech materials. The stainless-steel construction enhances durability and compliance with EHEDG sanitary standards. Automation options include a PLC-controlled system with load cells for precise weighing and electrical vibration for even powder distribution. Customization options, such as various dosing devices and dust extraction systems, are supported to meet specific operational requirements.
Benefits
- Enhances operational efficiency by minimizing dust emissions with its inflatable dust-tight system.
- Improves worker safety and comfort with its ergonomic design and adjustable supports.
- Increases production capacity by accommodating up to 20 bigbags per hour.
- Ensures product safety and integrity through compliance with EHEDG hygiene standards.
- Offers flexibility in handling various product types with customizable options and settings.
- Applications
- Sauces,Sweetened condensed milk,Infant formula,Cheese,Processed cheese,Starches,Soft drinks,Ice cream mix,Dairy,Soups,Hummus,Condiments,Cream cheese,Analogue cheese,Recombined milk,Juices,Syrups,Personal care,Pet food,Flavoured milk,Biotech,Concentrates,Dulce de leche,Plant-based beverages,Hydrocolloids,Confectionary,Liquid batters,Mayonnaise,Spreadable cheese
- End products
- Pancake batter,Coconut milk,Cheddar,Barbecue sauce,Golden syrup,Xanthan gum,Minestrone soup,Almond milk,Gouda,Lotions,Cola soft drink,Corn starch,Milk chocolate,Mozzarella,Vegan cheese slices,Apple juice,Orange concentrate,Shampoos,Soy milk,Chickpea hummus,Wafer batter,Premium toffee,Mustard,Dijon mayonnaise,Feline pate,Dietary supplements,Gummy bears,Maple syrup,Velouté soup,Probiotic culture,Canine kibble,Tomato ketchup
- Steps before
- Drying,Grinding,Mixing,Weighing
- Steps after
- Packing,Stretch wrapping,Dosing,Pallet insertion
- Input ingredients
- Output ingredients
- Market info
- Daniatech specializes in manufacturing industrial mixers and processing equipment, known for innovation and high-quality engineering, specifically within the food, beverage, and pharmaceutical industries. Their solutions are tailored to improve efficiency and performance in production processes.
- Capacity
- Up to 20 bigbags/hr
- Bag size
- Bigbags according to EN21898
- Volume
- 0.5 – 2 m³
- Height (max)
- 2200 mm
- Lifting straps
- 300 mm
- Filling spout
- Ø350 – 450 mm
- Compressed Air Requirement
- Up to 7 bar,2 – 20 m³/h
- Power Supply
- 3×400 VAC,50 Hz + PE
- Automation
- Manual/automatic adjustment
- Dust Control
- Inflatable dust-tight connection,air evacuation filter
- Design
- Ergonomic,hygienic
- Material
- Stainless steel support structure
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- Dust emission control
- Low dust emission
- Filling capacity
- Up to 20 bigbags per hour
- Air evacuation during filling
- Filter system
- Lifting strap adjustment
- Manual / Automatic
- Cleaning method
- Compressed air cleaning
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Stainless Steel 304/316
- Density/particle size
- 0.5 – 2 m3
- Industries
- Food,Chemical,Pharmaceutical
- Filling Capacity
- Up to 20 bigbags per hour
- Bigbag Size
- According to EN21898
- Volume
- 0.5 – 2 m³
- Height (max)
- 2200 mm
- Lifting Straps
- 300 mm
- Filling Spout
- Ø350 – 450 mm
- Material of Construction
- Stainless steel
- Bigbag Lifting Strap Suspension
- Manual/automatic adjusted
- Filling Connection Type
- Inflatable dust-tight connection
- Control panel type
- Manual / Automatic
- Lifting strap adjustment
- Manual / Automatic
- Filling head height adjustment
- Manual / Automatic
- Compliance,Certifications
- EHEDG
- Load cells and weighing computer
- Available
- Electrical vibrator bottom plate
- Available
- Automatic pallet insertion
- Available
- Dust extraction
- Around filling head
- Central PLC control system
- Available
- Grounding Clamp
- Available
- Other ATEX zones
- Available