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Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Which filling equipment equipment do you need?

Single row piston depositor for soft fillings

For depositing soft fillings directly onto the cooling belts.

Piston filler for creams into moulds

The perfect cream filler, which the main feature is its accuracy and that can contain ...

High-speed small volume liquid filler

Fill liquid pharmaceutical, nutraceutical and cosmetic products in ampoules and bottl...

Aseptic liquid filler for vials

Compact modular aseptic filler of vials with parenteral medicines and freeze-dried products.

R&D automatic capsule filler

Automatic capsule filling machine for powders, pellets, tablets, mini-tablets, capsule in capsu...

R&D semi-automatic capsule filler

Semi-automatic filling machine suitable to open, fill and close empty hard gelatin capsul...

High-frequency fill level controller

In terms of high-frequency technology, the fill level detection is considered a standa...

Optical fill level controller

Accurate fill level inspection for transparent, opaque and foaming liquids, that makes sure th...

X-ray fill level controller

For containers that are difficult to see through, such as cans or cartons lined with aluminium, ...

High-precision X-ray fill level controller

High-speed, high precision X-ray system to inspect containers that are difficul...

Ampoule filling machine

Filling ampoules or vials with parenteral fluids are an essential matter for which you need to consid...

Filling and closing machine for parenterals

Any pre-filled syringe can be filled and closed with this fast and easy machin...

Easy to validate capsule filler

Staying competitive in today's highly dynamic and highly regulated pharmaceutical production...

High-yield capsule filler

Pharmaceutical manufacturers require maximum yield from their encapsulation process for efficient ...

Automatic capsule filler

Capsule filling should be a worry-step in pharmaceutical and nutraceutical manufacturing.  The right...

Contained capsule filler

For pharmaceutical formulations that are highly active specialized capsule filling equipment is ofte...

Automatic laboratory capsule filler

Innovators in the highly regulated and highly dynamic pharmaceutical market place need ...

Automatic capsule filler for liquid solutions

Use of liquid filled hard capsules is increasingly popular with today's phar...

Laboratory capsule filler for liquid solutions

A recent important change in the industry is the trend toward providing liq...

High-speed aseptic injectable vial filling machine

Fill up to 24,000 vials per hour with pharmaceutical powders or liquid...

Sterile filling line for ophthalmics

Demanding very high standards, the ophthalmic market requires quality solutions for fi...

Start-up sterile filling line for ophthalmics

Commencing ophthalmic production requires sterile conditions and accurate me...

Start-up sterile filling line for injectables

For smaller-scale production of vials and syringes for the injectables marke...

Automatic nail polish filling machine

Do you need to increase your production volumes in the most efficient way possible? A...

Automatic mascara filling machine

Do you need to increase your efficiency and production volumes whilst reducing your costs...

Semi-automatic filling machine for nail polish

Do you need to automate a smaller cosmetic line without the large costs ass...

Compact monoblock filler

Filling and capping bottles and pots for food, chemical and cosmetic...

Flowmeter filler

For larger production runs of food, non-food and cosmetics industries, where ...

In-line monoblock linear filler & capper

In many food, chemicals and cosmetic industry...

Servo controlled filler

For food and non-food liquid products that are high foam or have a hi...

Entry level capsule filler

For the production of pharmaceutical doses in capsule form comple...

Scale up capsule filler

For higher production volumes of pharmaceutical capsules, speed, accu...

High capacity capsule filler

In the highest volume pharmaceutical production environments, c...

A two-component filling application tube filler

A wide variety of pharmaceutical, cosmetic...

Low speed tube filler

Increasing numbers of products in the pharmaceutical, cosmetic and food...

Medium speed tube filler and sealer

For scale-up filling of tube packaging for pharmaceutic...

Medium and high speed range automatic tube filler

When scaling up production of pharmaceu...

High speed automatic tube filler

For high-volume lines filling pharmaceutical, cosmetic or f...

Loading cassette for a tube filler

High performance tube-filling machines are used in the p...

Vial filling machine

The volume filling of vials, cartridges and syringes is a vital part of ...

Aseptic automatic vial filling machine

Current and future developments in pharmaceuticals i...

Nested syringe filling machine

Increasingly, pre-sterilized Ready To Use (RTU) nested vials,...

Automatic lipstick filling machine

Lipsticks, lip balms and lip glosses are very popular cosmetic products that require hig...

Mascara filling machine

For smaller production volumes, a fully automatic filling solution for mascara, eyeliner, lip gloss a...

Filling machine for creams

Liquid cosmetics have particular requirements when it comes to filling and capping containers. Mo...

Acid filling machine

Traditional filling solutions are not appropriate for corrosive substances as they make extensive use of...

Liquid detergent filling machine

Filling of liquid detergents requires specialised equipment because of the foaming nature o...

Filling machine for viscous products

Chocolate paste and other viscous liquids require special handling to obtain the optim...

Semi-automatic capsule filler

Hard gelatin capsules are a popular format for delivering a wide variety of pharmaceutical dos...

Automatic filling line for solid doses

For medium-scale production of solid doses such as tablets, capsules, and softgels t...

Suppository filling machine

Small-to-medium scale production of suppositories using pre-formed shells can be slow where manu...

Cream filling machine for bakery industry

Cream and other fillings in bakery products must be injected in the right volume...

High speed petri dish filling machine

Traditional petri dish filling machines take up a large amount of space in the cleanr...

Industrial petri dish filling machine

High throughput petri dish filling machines are traditionally slow and require a larg...

Laboratory test tube filling machine

Test tube filling needs to be accurate and efficient. Moreover, large laboratories tes...

IV bag filling machine

Filling machines for intravenous bags require highly polished surfaces where they contact the bags or ...

Pharmaceutical bottle filling machine

Filling machines for pharmaceutical bottles must achieve high production speeds while...

Entry-level filler for large-volume parenterals

Large volume parenterals are unit-dose containers that are larger than 100...

Low speed Filler for large-volume parenterals

Large-volume parenteral bottles are usually manufactured with a resin that c...

Pre-made cup filler for salad dressings

Pre-made cup fillers are mostly used by food companies to assist in the mass produc...

Cosmetic cream filler

From thin liquid baby oils and perfumes to thicker lotions and creams for hair and skincare, cosmetic p...

Automatic filling and sealing machine for yogurt

One of the biggest challenges when fillin...

Automatic filling machine for sauce

Traditional sauce filling units can struggle to maintai...

Inline fill-level control for beverages

For brand protection and to prevent legal disputes due to distribution of non-compl...

High speed bottle filler with inspection

Medicines in tablet, capsule, or soft gel forms undergo various processes before r...

Can filling equipment

Having separate equipment for different process steps like filling and closing, can put a brake on grow...

Filling and weight checking machine for food cans

Making sure the right quantity of product is in the packaging can be a ...

Automatic syrup filling machine

For large production of liquid products, whether in the food industry, home use, industrial,...

Bottle filling and capping monobloc

Spillage and overfilling are common problems in most production lines for bottled produ...

Liquid fertilizer filling and capping monobloc

Production lines for bottling liquid products such as liquid fertilizer, re...

Semi-Automatic Volumetric Liquid Filling Machine

Filling containers manually with liquid and viscous products is the metho...

Benchtop piston filling equipment for vials in trays

Vials are difficult to fill individually through manual methods due ...

Manual ampoule filler

When filling ampoules is essential to avoid wetting the inside walls of the container, as it may affect...

Monobloc filler and capper

Manufacturers who have separate filling and capping stations may experience lower throughput rate...

Semi-automatic filler

Small and medium-sized manufacturers with manual filling processes often have to deal with inaccurate f...

Up to four head automatic filling machine

Increasing consumer demand forces production lines, especially packaging, to inv...

Drum filling system

Pharmaceutical and chemical products may be toxic or prone to contamination from environmental exposure. ...

Aseptic filling machine for liquids and powders

Aseptic filling of containers such as vials, syringes, bottles, and cartri...

Big bag filling machine

Active pharmaceutical ingredients demand high handling standards to prevent cross-contamination. More...

Contamination free filling system

Liners for powder handling across industries must prevent contamination of materials to c...

R&D capsule orientater

A semi-automatic orienter for capsules with an output speed up to 6000 capsules.

Small automatic inspector for ampoules, vials, or cartridges

Inspect small batch production of ampoules, vials, or cartr...

Semi-automatic inspection machine for ampoules, vials or cartridges

If you need to increase the efficiency of your manu...

Visual and HVLD inspection for ampoules, vials and cartridges

Do you need to improve the efficiency and capability of yo...

High speed chocolate depositor

Do you need to be able to handle a wide variety of  product - for mouldings, long-fill, caram...

Chocolate depositor

Do you want the highest quality depositor for your small-to-medium production? Traditional depositors at ...

Economic C-frame chocolate depositor

Are you losing time and money in downtime on your multi-product line? Traditional depo...

Single head capper

For the stand-alone capping of bottles of up to 30 litre capacity for smal...

Production machine for deposited candies and jellies

For smaller production volumes, full...

Laboratory confectionery depositors

When designing new confectionery products, the ability ...

Wet Wipes Packaging Machine

Sachet packaging is a convenient and popular wrapping method for a wide range of products in the...

Dairy Packaging Machine

The use of sachets and pouches for powdered or shredded dairy products is an increasingly popular for...

Entry level HFFS Machine for flat sachets

Traditional horizontal form fill and seal sachet machines for lower volume lines...

High-Speed Pouch Packaging Machine

For large scale production of powders and liquids in a wide range of industry sectors, a...

Modular HFFS Machine

A large range of sizes and types is available, with traditional horizontal form fill and seal machines b...

HFFS Machine for Large or Heavy Pouches

Traditional pouch-forming machines can struggle to maintain the position of the pac...

HFFS machine with servo-control system

Traditional HFFS machines use mechanical cams to drive the production path through t...

High Speed Premade Pouch Packaging Machine

Pre-made pouches can be problematic for traditional cam-driven mechanical HFS m...

Economical Pouch Packaging Machine

The side gusset pouch is a popular packaging solution for medium formats, particularly f...

Retort Pouch Packaging Machine

A wide variety of products that were previously canned are now able to be more economically p...

High-clean FFS machine for butter in mini portions

With the production of dairy products such as butter in mini portions ...

Ultra-clean FFS machine for yoghurt in cups

Dairy products like yoghurt are very susceptible to spoilage. Yeasts and mould...

Standard FFS machine for spreads and sauces in mini portions

In the food industry, from a microbiological point of view,...

Aseptic FFS machine for UHT products

UHT products (ultra high temperature processing) such as sterilized milk, are products...

High-speed FFS machine for water cups

Packing water in cup containers, asks for good hygiene in order to avoid contaminatio...

Automatic bottling machine for beverage

One of the biggest challenges when bottling beverag...

Linear automatic bottling machine for liquids

Autonomous filling systems are a very widely...

Cake batter and cream depositing machine

Whether you're making muffins or cupcakes, you need just the right amount of batte...

Benchtop peristaltic dispenser

When filling vials and ampoules, high standards of hygiene are required to avoid the risk of ...

Depositor for aerated masses

Do you want to work with the most delicate aerated masses and maintain the highest quality prod...

High-speed unscrambler for large bottles

Large volume plastic bottling plants need high-speed unscramblers suitable for lar...

High-speed unscrambler for small bottles

Large-scale production of smaller volume bottled product needs a gentle, accurate ...

Low-speed unscrambler

Smaller plastic bottling lines need a lower cost, lower volume unscrambling machine that maintains gent...

Multi-head capper

For the stand-alone capping of bottles of up to 2.5litre capacity you need ...
Show more equipment

Based on product characteristics such as viscosity or its physical state – liquid or powder – and the technology they use, filling equipment can be categorized as rotary fillers, volumetric fillers, aseptic fillers, piston filling machines, net weight fillers, free-flowing or non-free-flowing and vibratory weigh filling machines.

Okay, that’s a long list, but no worries. Let’s try to take our time to understand the differences between them and which filling machine works best with which product.

Liquid filling – Choose your liquid fillers depending on the product viscosity

Liquid filling machines, also known as flow filling machines, are used extensively in the beverage industry for products such as mineral water, fruit juice, alcoholic beverages, and soft drinks. On the other hand, volumetric fillers, divided into gravity, pump, and piston fillers, are more suitable for packaging viscous substances. The significant difference between the two is that volumetric machines fill containers with the same product volume regardless of container size. In contrast, liquid fillers always fill containers to the same level, irrespective of volume.

What should you pay attention to when bottling your liquid product?

Whether tea, soft drinks, wine, or beer, the first thing that jumps out at you when choosing a drink is always its container. How your favorite beverages are bottled will depend on the beverage formulation and the nature of the liquid itself. During the bottling process, you need to transfer your product to the previously inspected bottle before capping it. Depending on your production scale and operation, you can adopt in-line or rotary fillers.

Inline liquid filling machines fill containers with both low- and high-viscosity substances. Rotary liquid filling machines are more complete consisting of several circular stations, each performing a different function, such as filling, sealing, and capping.

Bottling systems are also used in the beverage industry and food for different sauces such as ketchup, mayonnaise, or chili sauce.

Find your bottling equipment

Powder filling – Powder characteristics to consider

It would be too easy if the powder always had the same characteristics, wouldn’t it?

When packaging powdered products such as pharmaceutical powder, protein powder, or milk powder, you need to consider the physical properties of the powder itself. A powder product can be considered free-flowing, non-free flowing, and semi-free flowing. For example, products like granulated sugar are defined as free flowing because their particles are not cohesive. Instead, powdered milk is a non-free flowing powder because it can be easily compressed and retain its shape after adding pressure. Instant coffee can be categorized as semi-free flowing powder.

Find your powder filling equipment

Auger filling machines belong to the volumetric fillers and are pretty popular in the industry. They don’t weigh the powder, unlike the net weight filling machine, which is the only piece of powder filling equipment to weigh the powder before dispensing it into the container.

The auger filling machine is suitable for powders such as flour but can handle free-flowing powders and some non-free flowing powders. The vacuum powder filling machines are used for powders that do not require any further breakdown or agglomeration because they work without using an auger or agitator. These types of filling machines are not suitable for granules.

Bagging – not only for powders

Bagging is a packaging process that automatically inserts a measured amount of a product into a bag or a pouch. Powdered products such as coffee, cocoa powder, or baking powder undergo the bagging process. The choice of bagging equipment is critical since food products like coffee are pretty sensitive to air exposure.

Of course, the bag size varies depending on the product size and the production step. For example, semi-finished products such as nuts, seeds, or spices will be packed in flexible bulk containers for transportation and storage. Flexible intermediate bulk containers are used primarily in the chemical industry for fertilizers, dyes, or pigments.

Find your bagging equipment

Filling systems in the Pharma and Food industries

When it comes to pharmaceutical or food products, filling lines may require special precautions because these products are made specifically for human consumption and for being ingested. That’s why you will hear a lot about aseptic and sterile filling, especially in these two industries.

Aseptic vs. sterile – Is there any difference?

There has always been some confusion around these two terms. Both indicate techniques to create a sterile finished product, thus free of living microorganisms and as safe as possible. But although the two terms go hand in hand, they are different. After filling and sealing the container using sterile filling solutions, the product is subjected to a sterilization process using heat, radiation, or filtration. The product is sterilized in its final packaging.

Aseptic processing is reserved for products that cannot withstand heat exposure from the terminal sterilization process. It is a technique where the product, the container, and the container closure are first sterilized separately and then brought together. This method is meant to maintain the sterility of a product assembled from different sterile components. Since the product is not sterilized in its final container, it is essential that the filling and sealing take place in a highly controlled environment (aseptic filling).

Pharmaceutical filling for ensuring product safety and sterility

 

Vaccines or antibiotics are just two examples of drugs that cannot withstand heat sterilization, so they must be made through aseptic processing. When it comes to pharmaceutical filling, to ensure product safety and quality, aseptic fillers are widely used for filling and sealing drug containers such as vials, ampoules, and syringes. Aseptic filling is also used for parenterals since the entire process must be done in an aseptic environment to avoid contamination. The aseptic filling is very challenging since ensuring sterility is not easy, and failure can have dramatic consequences for the patients.

Find your pharmaceutical filling equipment

Aseptic filling in the food industry

Aseptic filling is a food preservation method that ensures shelf-stable products, extending the food product shelf file and optimizing product quality. The important factors in the aseptic filling process are obtaining and maintaining sterile environment conditions for the filling and sealing process. It is used when producing dairy products, fruit juices, or sauces.

Find your aseptic filling equipment

Tube filling equipment for viscous liquids or pastes

The packaging of choice is usually a tube made of plastic or metal when producers have to pack viscous liquid or pastes. In the food industry, tube filling equipment is used for packaging food pastes, while in the cosmetic industry for products such as toothpaste, ointments, gels, and creams.

Tube fillers consist of a pump injecting the product into the tube. The machine then crimps the end of the tube to seal it before packing the products into boxes for shipping.

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