Fully automatic packaging solution for butter and pasty products

Streamline your production line with this versatile packaging solution, ideal for efficiently forming, sealing, and folding butter, cheese, and other pasty products into perfectly sealed foil cups with tamper-proof closures.

Forms, Folds, Seals, and Packs Foil Cups

The FreshPack from ALPMA Alpenland Maschinenbau GmbH is a state-of-the-art packaging machine that uniquely combines folding, forming, and sealing for a variety of food and dairy applications. It stands out for its fully automatic operation, forming foil cups from roll-fed material, and handles products like butter portions, cream cheese, and pâté with precision. Capable of producing up to 250 packages per minute, the FreshPack ensures product integrity with tamper-proof closures and aroma seals, facilitating easy opening for end-users. Its high-speed, continuous operation is ideal for dairy producers and food manufacturers seeking efficient packaging solutions. The equipment integrates seamlessly into existing production lines, featuring advanced PLC control for streamlined operations and minimal energy consumption. Constructed from robust materials, the FreshPack upholds hygiene standards and supports CIP systems, ensuring efficient cleaning and compliance with food safety regulations. Customization options and engineering support are available to tailor the system to specific production requirements.

Benefits

  • Enhances operational efficiency by producing up to 250 packages per minute.
  • Maintains product freshness with tamper-proof closures and aroma sealing.
  • Integrates seamlessly into production lines with advanced PLC controls for monitoring and automation.
  • Minimizes energy consumption through optimized motor performance.
  • Simplifies maintenance with CIP-compatible design, ensuring compliance with hygiene standards.

General


Applications
Snacks,Pasty products,Cream cheese,Soft cheese,Butter,Mixed fat products
End products
Herb-infused cream cheese,Cream cheese portions,Foil-packed butter segments,Pâté,Snack cheese cubes,Butter portions,Margarine,Processed cheese slices,Spreadable cheese
Steps before
Mixing,Blending,Homogenization
Steps after
Sealing,Folding,Outfeed Conveying,Quality Control
Input ingredients
butter,mixed fat,cream cheese,pasty products
Output ingredients
foil-wrapped butter,foil-wrapped mixed fat,foil-wrapped cream cheese,foil-wrapped pasty products
Market info
ALPMA Alpenland Maschinenbau is known for specializing in manufacturing cutting-edge machinery and processing equipment for the cheese and dairy industry, holding a strong reputation for innovation, quality, and highly engineered-to-order solutions globally.

Technical Specifications


Speed
up to 250 packages/min
Automation
Fully automatic
Sealing
Tamper-proof closure,aroma seal
Folding Concept
Innovative folding concept
Packaging Material
Foil from roll
Product Compatibility
Soft,pasty-like products
Output Rate
Up to 250 packs/min

Operating Characteristics


Automation level
Fully Automatic
Batch vs. continuous operation
Continuous
Packing speed
Up to 250 packs/min
Folding concept
Innovative folding
Sealing method
All-around seal
Closure type
Tamper-proof closure
Aroma seal
Yes
Easy opening
Yes

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Feed method
From the roll
Discharge method
Outfeed conveyor

Custom Options


Packaging custom size
Available for different product types (butter,mixed fat,cream cheese)
Folding concept
Innovative folding for soft,pasty-like products
Sealing capability
All-around sealing with tamper-proof closure
Automation level
Fully automatic operation
Integration with production line
Compatible with existing conveyor systems
Control system
PLC/HMI included
Aroma seal option
Easy opening with aroma seal