Coffee capsule filling and sealing system
Boost capsule production efficiency and reduce downtime with a high-speed system that ensures seamless filling and sealing of various beverage pods, enabling you to keep up with market demands effortlessly.

Fills and Seals Beverage and Food Capsules
The FS 960 from Rychiger is a high-speed capsule filling and sealing machine tailored for coffee producers, tea manufacturers, and multi-beverage companies. This engineered-to-order solution excels in zero-stop continuous production, processing up to 1,560 capsules per minute. With its advanced Total Productive Maintenance concept, the FS 960 minimizes both scheduled and unscheduled downtimes, thus improving overall efficiency conforming to DIN 8743 standards. It effectively manages a variety of capsule materials, including plastic, aluminum, and paper, making it versatile across different product lines such as coffee capsules, tea pods, and vitamin supplements. The machine design prioritizes hygiene with easy access for maintenance, reducing cleaning cycles and facilitating troubleshooting. Featuring a linear transport system, it can integrate seamlessly with additional processes, like integrated secondary packaging units, supported by its modular structure for customization. Enhanced by integrated Delta robots, it offers precise and fast operations, ensuring that only products meeting the required quality standards are processed. The FS 960 supports GMP compliance, with options for further customization depending on specific operational needs.
Benefits
- Maximizes production efficiency with up to 1,560 capsules per minute and zero-stop operation.
- Decreases operational downtime through advanced maintenance concepts, enhancing machine availability.
- Customizable for various product types, compatible with a range of capsule materials, promoting versatility.
- Simplifies cleaning and maintenance, reducing labor and downtime associated with machine upkeep.
- Integrates seamlessly into existing production lines, allowing for scalable expansion and secondary packaging integration.
- Applications
- Supplements,Snacks,Multi beverage,Pet food,Confectionary,Coffee,Baby food,Tea,Dairy products
- End products
- Pet nutrition pouches,Granola bars,Multi-beverage pods,Infant formula,Vitamin supplements,Coffee capsules,Milk-based coffee capsules,Tea pods,Chocolate-filled confectionary
- Steps before
- Grinding,Roasting
- Steps after
- Packing,Quality Inspection
- Input ingredients
- plastic capsules,aluminum capsules,paper capsules,coffee,tea,Nespresso capsules,Dolce Gusto capsules,K-Cup capsules
- Output ingredients
- filled coffee capsules,filled tea capsules,sealed capsules
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Cycles per minute
- 65 cycles/min
- Output per minute
- 1,560 capsules/min
- Number of lanes
- 12 lanes
- Output per hour
- 66,000 capsules/h
- Unit dimensions (W x H)
- 12 x 4 m
- Weight
- 4,000 - 12,000 kg
- Connected load
- 3 x 400 V + Pe / 50 Hz
- Rated power
- 30 kW
- Compressed air
- ≥ 6 bar,60 - 120 Nm³/h
- Nitrogen
- ≥ 5 bar,65 - 130 Nm³/h
- Material compatibility
- Plastic,aluminum,paper
- Zero stop production
- Yes
- Continuous capsule feed
- Yes
- Continuous foil feed
- Yes
- Minimum operator intervention
- Yes
- Total Productive Maintenance (TPM)
- Advanced
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Minimal
- Cleaning method
- Optimized for Hygiene
- Capsule material types
- Plastic / Aluminum / Paper
- Biological compatibility
- Food-grade materials
- Cleanability
- Easy hygiene design
- Corrosive resistance (e.g. acids)
- Corrosion-resistant design
- Density/particle size
- Suitable for various particle sizes
- Machine footprint
- 12 x 4 m
- Weight
- 4'000 - 12'000 kg
- Number of lanes
- 12
- Control panel type
- HMI / Touchscreen
- Integration possibilities
- Additional stations / Secondary packaging units
- Lanes
- 12 (customizable for higher throughput)
- Material compatibility
- Plastic,Aluminum,Paper
- Total Productive Maintenance
- Advanced concept to reduce downtimes