Aseptic filling solution for tetra classic packaging
Experience efficient aseptic packaging with high-speed operation, offering seamless size conversion and low operating costs—ideal for producing diverse liquid food and beverage packages with minimal resource use.
Aseptically Fills and Seals Liquid Carton Packages
The Tetra Pak® A1 for Tetra Classic® Aseptic is a cutting-edge filling machine by Tetra Pak, designed to aseptically fill and seal various liquid carton packages. This equipment excels in environments where maintaining product integrity and shelf life is paramount, notably in the food and beverage sector. It employs a robust aseptic system comprising a shallow hydrogen peroxide bath and controlled heating to ensure sterilization. Capable of producing up to 17,500 packages per hour, it supports solo operation with features like an operator panel for efficient control and performance monitoring. Energy efficiency is enhanced by optimized utility consumption, contributing to sustainable production. Perfect for applications such as UHT milk, cheese spread, and plant-based beverages, this machine integrates seamlessly into existing production lines, offering easy conversion between package sizes. The fully automatic splicing unit ensures continuous operation without manual intervention, while the machine’s modularity allows for customization to meet specific production needs.
Benefits
- Enhances production efficiency with a capacity of up to 17,500 cartons per hour.
- Lowers operational costs through optimized utility use and solo operation.
- Minimizes risk of contamination with reliable aseptic filling and sealing processes.
- Supports flexible production lines with easy package size conversion.
- Sustains long production runs with automated splicing, reducing manual intervention.
- Applications
- Food,Nectar,Still drinks,Cheese,Plant-based products,Ice cream,Powder,Whey,Dairy alternative,Juice,Tomato products,Prepared foods,Dairy
- End products
- Whey protein bottles,Tomato paste cartons,Fruit juice cartons,Soy milk packages,Oat milk tetra packs,Ketchup packs,Ice cream tetra packs,Cheese spread packages,Milk powder sachets,Soup cartons,Almond milk cartons,Baby food tetra packs,Milk uht packages
- Steps before
- Product formulation,Ingredient mixing,Product heating
- Steps after
- Packing,Sealing,Labeling
- Input ingredients
- packaging material,hydrogen peroxide,viscous products,tomato paste
- Output ingredients
- Tetra Classic Aseptic packages,125 ml packages,50 ml,65 ml,100 ml,150 ml packages,200 ml packages
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Production Capacity
- Up to 17,500 p/h
- Size Conversion
- 5 sizes
- Operator Requirement
- Solo
- Splicing Automation
- Automatic Strip Splicing
- Utilities Efficiency
- Highly efficient
- Reel Size
- Jumbo
- Aseptic System
- Hydrogen Peroxide Bath
- Sterilisation Method
- Controlled heating and evaporation
- High Viscosity Aseptic Kit
- Available
- Filling Method for Viscous Products
- Double loop filling control
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Viscosity
- Liquid / Semi-solid
- Heat sensitivity
- No
- Container size
- 50 ml – 200 ml
- Container shape
- Carton / Tetra Classic® Aseptic
- Product type
- Juice / Nectar / Milk
- Filling purpose
- Aseptic packaging
- Foaming
- Yes
- Abrasion resistance
- Not applicable
- Machine footprint
- Compact 4.3m high,20m² footprint
- Size conversion capability
- 5-size conversion
- Packaging material supply
- Jumbo reel for up to 36,000 packages
- Splicing unit type
- Fully automatic splicing unit
- Operator panel type
- Tetra Pak Operator Panel (TPOP)
- Control panel type
- Tetra Pak Operator Panel (TPOP)