Capsule filling for pharmaceuticals and nutraceuticals
Enhance your capsule production capabilities with modular filling solutions designed to accommodate various formulations, from liquids to powders, ensuring precise dosing and minimal product waste. Ideal for R&D, clinical trials, and scalable production, this technology optimizes efficiency with intuitive handling and quick changeover capabilities.
Fills and Seals Capsules with Precision
The GKF 702 from Syntegon offers a versatile solution tailored for R&D labs and small batch production, capable of handling up to 42,000 capsules per hour. This capsule filling machine excels in precise dosing of both HPMC and gelatin capsules with a modular design that facilitates quick changeovers between different product types, including powders, granules, and liquids. Utilizing a slide-gate technology, it ensures minimal product loss and maximized yields. Integrated with automated systems for dosing and weighing, it optimizes productivity in pharmaceutical, nutraceutical, and health product manufacturing. The machine’s design supports seamless integration into production lines with minimal operational downtime. With robust material options and compliance with industry standards, the GKF 702 ensures reliability and efficiency in diverse processing environments.
Benefits
- Enhances production efficiency with rapid changeovers and intuitive handling.
- Increases yield with accurate dosing systems and minimized product loss.
- Supports versatile manufacturing with modular design for multiple product types.
- Reduces operational costs through automated troubleshooting and operator-free production.
- Ensures compliance with industry standards for pharmaceutical and nutraceutical applications.
- Applications
- Pharmaceutical capsules,Solid dosage forms,Gelatin capsules,Liquid formulations,Nutraceuticals,Granules,Pellets,Hpmc capsules,Health products,Powder,Liquid capsules,Pharmaceuticals
- End products
- Omega-3 fish oil capsules,Liquid curcumin capsules,Protein powder capsules,Granulated effervescent tablets,Probiotic powder capsules,Glucosamine chondroitin formulations,Multivitamin capsules,Herbal supplement capsules,Ibuprofen capsules,Vitamin d3 gelatin capsules,Hpmc plant-based vitamin supplements,Gelatin capsule pain relievers,Encapsulated peppermint oil,Digestive enzyme pellets,Antihistamine capsules
- Steps before
- Formulation,Emulsification,Mixing,Grinding,Granulation,Weighing,Homogenization
- Steps after
- Capsule Sealing,Checkweighing,Quality Inspection,Labeling,Packing,Tablet Pressing,Distribution
- Input ingredients
- hard shell capsules,HPMC capsules,gelatin capsules,mini-tablets,pellets,granules,liquids
- Output ingredients
- filled capsules,sealed capsules,capsules with combination products,liquid-filled capsules
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Output
- 42,000–150,000 caps/h
- Machine cycles
- Max. 140 cycles/min
- Dimensions (HxWxD)
- 2006 x 805 x 1298 mm to 2200 x 998 x 2036 mm
- Connected voltage
- 400 V ±10%,50/60 Hz
- Capsule sizes
- All common sizes
- Filling method
- Slide-gate and dosing disk technology
- Automation
- Operator-free with ASB function
- Check weighing
- Integrated 100% capsule check weighing
- Modular design
- Yes
- Automation level
- Integrated ASB function
- Changeover time
- Quick changeover times
- Batch vs. continuous operation
- Batch
- Automation level
- Operator-free production
- Cleaning method
- Intuitive handling
- Biological compatibility
- Suitable for HPMC and gelatin capsules
- Cleanability
- Quick changeover and intuitive handling
- Corrosive resistance (e.g. acids)
- Modular design to accommodate different products
- Density/particle size
- Compatible with mini-tablets,pellets,and granules
- Abrasion resistance
- Slide-gate and dosing disk technology
- Machine footprint
- GKF 702
- Machine cycles
- Max. 140 cycles/min
- Control panel type
- Integrated ASB function and feedback-loop
- Compact footprint
- Yes,compact and flexible design
- Modular design
- Yes