Capsule filling for pharmaceuticals and nutraceuticals

Enhance your capsule production capabilities with modular filling solutions designed to accommodate various formulations, from liquids to powders, ensuring precise dosing and minimal product waste. Ideal for R&D, clinical trials, and scalable production, this technology optimizes efficiency with intuitive handling and quick changeover capabilities.

Fills and Seals Capsules with Precision

The GKF 702 from Syntegon offers a versatile solution tailored for R&D labs and small batch production, capable of handling up to 42,000 capsules per hour. This capsule filling machine excels in precise dosing of both HPMC and gelatin capsules with a modular design that facilitates quick changeovers between different product types, including powders, granules, and liquids. Utilizing a slide-gate technology, it ensures minimal product loss and maximized yields. Integrated with automated systems for dosing and weighing, it optimizes productivity in pharmaceutical, nutraceutical, and health product manufacturing. The machine’s design supports seamless integration into production lines with minimal operational downtime. With robust material options and compliance with industry standards, the GKF 702 ensures reliability and efficiency in diverse processing environments.

Benefits

  • Enhances production efficiency with rapid changeovers and intuitive handling.
  • Increases yield with accurate dosing systems and minimized product loss.
  • Supports versatile manufacturing with modular design for multiple product types.
  • Reduces operational costs through automated troubleshooting and operator-free production.
  • Ensures compliance with industry standards for pharmaceutical and nutraceutical applications.

General


Applications
Pharmaceutical capsules,Solid dosage forms,Gelatin capsules,Liquid formulations,Nutraceuticals,Granules,Pellets,Hpmc capsules,Health products,Powder,Liquid capsules,Pharmaceuticals
End products
Omega-3 fish oil capsules,Liquid curcumin capsules,Protein powder capsules,Granulated effervescent tablets,Probiotic powder capsules,Glucosamine chondroitin formulations,Multivitamin capsules,Herbal supplement capsules,Ibuprofen capsules,Vitamin d3 gelatin capsules,Hpmc plant-based vitamin supplements,Gelatin capsule pain relievers,Encapsulated peppermint oil,Digestive enzyme pellets,Antihistamine capsules
Steps before
Formulation,Emulsification,Mixing,Grinding,Granulation,Weighing,Homogenization
Steps after
Capsule Sealing,Checkweighing,Quality Inspection,Labeling,Packing,Tablet Pressing,Distribution
Input ingredients
hard shell capsules,HPMC capsules,gelatin capsules,mini-tablets,pellets,granules,liquids
Output ingredients
filled capsules,sealed capsules,capsules with combination products,liquid-filled capsules
Market info
Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.

Technical Specifications


Output
42,000–150,000 caps/h
Machine cycles
Max. 140 cycles/min
Dimensions (HxWxD)
2006 x 805 x 1298 mm to 2200 x 998 x 2036 mm
Connected voltage
400 V ±10%,50/60 Hz
Capsule sizes
All common sizes
Filling method
Slide-gate and dosing disk technology
Automation
Operator-free with ASB function
Check weighing
Integrated 100% capsule check weighing

Operating Characteristics


Modular design
Yes
Automation level
Integrated ASB function
Changeover time
Quick changeover times
Batch vs. continuous operation
Batch
Automation level
Operator-free production
Cleaning method
Intuitive handling

Material Compatibility


Biological compatibility
Suitable for HPMC and gelatin capsules
Cleanability
Quick changeover and intuitive handling
Corrosive resistance (e.g. acids)
Modular design to accommodate different products
Density/particle size
Compatible with mini-tablets,pellets,and granules
Abrasion resistance
Slide-gate and dosing disk technology

Physical Characteristics


Machine footprint
GKF 702
Machine cycles
Max. 140 cycles/min
Control panel type
Integrated ASB function and feedback-loop
Compact footprint
Yes,compact and flexible design

Custom Options


Modular design
Yes