Ampoule washing, filling, and sealing line
Streamline your ampoule production with an integrated washing, filling, and sealing solution designed to handle multiple small volume injections efficiently, ensuring optimal sterility and product integrity.
Processes Ampoules from Washing to Sealing
The AQCL series vertical ultrasonic washer, ASMR tunnel hot air sterilization oven, and AGF series vertical filling and sealing machine are integrated into Shinva’s Ampoule Washing, Filling, and Sealing Linkage Line. This sophisticated system, ideal for pharmaceutical and biotech industries, automates the entire process chain from washing to sealing ampoules and vials. Utilizing precise ultrasonic washing, efficient hot air sterilization, and high-accuracy filling and sealing, it caters specifically to small volume injections like ampicillin and saline ampoules. It supports operations in injection workshops with its high-speed automatic processes. Capable of functioning independently or as a continuous line, it features PLC control for seamless operation integration, ensuring high throughput and reduced contamination risk. The equipment supports various pharmaceutical products while maintaining GMP compliance, offering material options in corrosion-resistant finishes. Its design promotes efficient cleaning and maintenance, integral to sustaining production uptime. Additionally, customization options and engineering support are available to match specific production needs.
Benefits
- Streamlines production with continuous, high-speed processing to maximize throughput.
- Ensures contamination-free ampoule preparation with precise ultrasonic washing and hot air sterilization.
- Reduces labor costs through fully automated PLC-controlled operations.
- Supports a wide range of pharmaceutical applications, enhancing production versatility.
- Maintains compliance with GMP standards for quality assurance in pharmaceutical manufacturing.
- Applications
- Small volume injection,Ampoule injection,Pharmaceutical products,Antibiotics bottle injection
- End products
- Norepinephrine ampoules,Lidocaine ampoules,Vitamin b12 vials,Multivitamin ampoules,Gentamicin vials,Ampicillin ampoules,Sterile water ampoules,Erythromycin antibiotic vials,Penicillin vials,Saline ampoules
- Steps before
- Water spraying,Ultrasonic washing,Preheating
- Steps after
- Cooling,Sealing,Automatic light inspection,Automatic packaging
- Input ingredients
- ampoule,antibiotics bottle,small volume injection solutions,water,air
- Output ingredients
- sterilized ampoule,filled ampoule,sealed ampoule,sterilized antibiotics bottle,filled antibiotics bottle,sealed antibiotics bottle
- Market info
- Shinva is known for manufacturing medical equipment, including sterilization and disinfection devices, radiotherapy products, and diagnostic imaging systems, demonstrating expertise in healthcare solutions and a strong reputation for quality in the medical industry.
- Capacity
- 1–20 ml ampoule
- Automation
- Automatic production and conveying
- Filling speed
- More than 20 procedures in a linked line
- Washing method
- Water spraying,ultrasonic washing
- Drying and sterilizing type
- Hot air sterilization oven
- Operating independence
- Areas can work independently
- Production type
- Ampoule injection and antibiotics bottle injection
- Air handling for filling
- Front and back air filling
- Packaging type
- Automatic packaging of ampoule products
- Automation level
- Automatic
- Process steps
- Washing,drying,sterilizing,filling,sealing
- Batch vs. continuous operation
- Batch
- Cleaning method
- Ultrasonic washing
- Integrated steps
- Water spraying,ultrasonic washing,bottle clamping
- Linked operation
- Linked compact line for more than 20 procedures
- Abrasion resistance
- Suitable for glass ampoules
- Biological compatibility
- Pharmaceutical grade
- Cleanability
- CIP (Clean-in-Place) compatible
- Corrosive resistance (e.g. acids)
- Compatible with sterilizing agents
- Density/particle size
- N/A for liquid injections
- Footprint
- Compact design for space efficiency
- Machine Configuration
- Vertical assembly
- Tank Size
- Suitable for 1-20ml ampoule
- Bottle Size Compatibility
- 1-20 ml ampoules and antibiotic bottles
- Conveyor Type
- Automatic conveying
- Sections and Components
- Washing area,drying and sterilizing area,filling and sealing area
- Control panel type
- HMI / Touch screen / PLC
- Integration possibilities
- Linked compact line / Stand-alone operation
- Process customization
- Washing,drying,filling,sealing
- Volume accommodation
- 1-20 ml ampoule injections