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Industrial Cooling Equipment

Your cooked foods are typically exposed to high heating conditions and could take a long time to drop to the right temperatures for further processing or packaging. Cooling tunnels consist of a series of blowers and exhaust hoods that rapidly extract the heat from your products as they travel on a conveyor belt.

Cooling tunnels

Chemical products engineered at high temperatures require specialized cooling techniques that transfer heat off free-flowing materials in a homogenized manner and at a fast rate. Drum coolers spread your material into smaller volumes and pass it through a series of cooling chambers that force temperatures down using counter airflow or water-jacket technologies.

Drum coolers

Your processed foods are passed through a spiral cooler to quickly freeze them down and maintain a uniform temperature between defrost stages. Products are loaded onto a coiled conveyor surrounded by evaporators that draw out the moisture from your items. Meanwhile, large flow fans circulate cool air  at a controlled temperature.

Spiral coolers

Pellet Coolers

cereal-equipment-granola-production-trubake-cooling-section-1-4

cereal-equipment-granola-production-trubake-cooling-section-1

We carry dozens of metals around every day. The ubiquitous smartphone is built with no less than 20 metals, each with specific behaviors and purposes. Metals are a pervasive class of materials that have defined entire eras of human development. It is no exaggeration to say that metal processing equipment is the core of our metallic world. But, paradoxically, this manufacturing technology itself is mainly made of metal.

Metal

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Industrially manufactured soups gained traction in the 19th century when canning was invented and they have been warming us ever since. Whether it’s a classic ready-to-eat canned soup, condensed soup or a dry soup mix, soup manufacturing equipment for mixing, cooking, boiling, or sterilizing caters to every manufacturer’s production requirements.

Soup

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Food

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Can it be said that we live in the Plastic age? Basically, yes. From pillows over toothbrushes, and packaging to utensils, plastic is a widely used material in our day-to-day lives. But what is it? Plastics are synthetic or semi-synthetic materials built of polymers that are easily shaped into various structures with the help of plastic processing equipment such as extruders and molders.

Plastics

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

Ancient civilizations discovered that plant extracts were useful for the treatment of pathologies. The origin of plant extraction cannot be specifically verified, but we can infer that the earliest attempts at plant extraction were more intuitive than scientific. Today, the extraction of compounds is a precise process with plant extraction systems complimenting traditional knowledge.

Plant extracts

A cheeseboard demonstrates the different possibilities that milk and dairy can take. There are hundreds of recognized cheese recipes worldwide, but the main ingredients remain the same: milk, fermenters, salt, and time. Cheese manufacturers combine these elements to craft unique flavors, aromas, and textures. Advanced cheese making equipment provides better control over these elements to create ever more diverse cheeseboards.

Cheese

<span style="font-weight: 400">Cocoa production and the cocoa industry uses industrial processing technology to process and manufacture high quality cocoa products in many different forms. Did you know that cacao cultivation goes back centuries - to be specific, about 5300 years? </span><span style="font-weight: 400">This plant, with its long history, is also known for its versatile usage. From </span><span style="font-weight: 400">cocoa nips to cocoa butter, cocoa becomes a base to produce multiple products, ranging from food products to cosmetics. As you may already know, chocolate products are all made from cocoa as well. Hence, depending on what you intend to produce as the end product, as well as your recipe, your cocoa processing equipment line may change.</span>

Cocoa

Liquid

Freezing ready foods is a science in its own right. The process must be performed quickly to retain the quality, but decreasing temperatures too fast forms crystals, reducing shelf-life and distorting organoleptic properties. Apart from industrial freezers, frozen food production technology specialized packaging equipment that protects the items from freezer burn and cold chain degradation.

Frozen food

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Continuous

For larger productions of chocolate after coating, enrobing or tempering in a continuous process.


<h2>Start cooling on a bigger scale</h2>
The CHILL CYCLOP Cooling tunnel from Hacos is a cooling belt that can be linked to the CYCLOP machines. It is used with CYCLOP tempering/enrobing machines. The cooling tunnel can be set up with a 180, 220, or 300 mm working width.

The cooling compressor of this cooling belt is built-in so that it can easily be set up. It comes in a standard module of 4 meters and can be extended in sections of 1 meter. It has a touch screen PLC to control the work parameters.

Small cooling belt for tempering/enrobing

Cooling

liquid

solid

Versatile cooling system for enrobed or deposited products.


<h2>Flexible cool different chocolate products</h2>
The EBELT from Hacos is a cooling belt for chocolate products. This cooling tunnel can be used in combination with HE and ROBY enrobers, as well as for depositors. It can be set up from 320-820 mm working width.

Hygienic design, with opening covers and side doors. This belt offers a capacity of between 100 to 500 Kg/h and an electronic command panel with a digital thermostat.

Available with convection-only cooling for fillings or compounds, or with combined convection, radiation, and contact cooling for real chocolate applications.
Standard automatic belt-guiding and belt tensioning. Available with an adjustable nose for easy integration in enrobing lines.

Larger versatile cooling belt for chocolates

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Batch

Used for cooling one-shot products or chocolate blocs.


<h2>Start cooling in a limited space with high throughput</h2>
The KT Mould cooling tower from Hacos is a vertical cooling tower for chocolate moulds, available in different capacities and moulds sizes. Usually used when space is limited and when cooling time of important. With a capacity of 20 to 120 minutes of cooling time and a digital thermostat to control the cooling temperature.

Vertical cooling tower for chocolate moulds

The perfect tunnel for semi-automatic production lines.


<h2>Start cooling chocolate in a gentle way, with high throughputs</h2>
The KT Mould cooling tunnels from Hacos are Horizontal cooling tunnels for chocolate moulds. With an economic pneumatic mould transport system to cool moulds in a gentle way; a flexible chain transport system, to cool moulds, enabling you to empty the tunnel after each use. It is also able to cool hollow figure moulds or soft thermoformed moulds or blisters, thanks to a grill transport system.

These Horizontal cooling tunnels for chocolate moulds, can be adapted to work in a perfect combination with MHL 720p moulding lines.

Horizontal cooling tunnels for chocolate moulds

<span style="font-weight: 400">The molding process is often included in bakery products. Utilizing molding equipment guarantees a uniform shape, weight, and size. The molding machine first gently flattens the dough mix by going through a sheeter, where a series of rollers press the thin piece of dough. The sheet is then cut into the specified shape and, depending on your final product, may be rolled by using a curling chain. After the molding, other ingredients may be added before the products are conveyed for baking or freezing.</span>

Moulding

Thermoforming

Cool your product to the temperature required for further processing. This is a continuous cooling unit for chewy and caramel masses designed to take output directly from a cooker and spread it evenly over the surface of the rotating drum for even and efficient cooling.


<h2>Consistent and even cooling with no sticking</h2>
The Cooling Drum line from Hosokawa Ter Braak is a continuous cooling drum with output levels of 300 to 600 kg/h of soft caramel. It is designed to evenly and consistently cool hot substrates in preparation for further processing. Efficient cooling is achieved without product sticking by continuously lubricating the inner wall of the drum's cooling jacket upon which the product is evenly spread. Careful distribution of the chilling liquid inside the cooling jacket ensures maximum cooling with minimum input chilling energy. The line is part of Hosokawa Ter Braak’s line of continuous caramel processing equipment that has developed a strong international reputation for product quality and strong technical support to field applications.

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Cooling drum for soft and caramel mixtures

Quickly cool your product after cooking in preparation for further processing. This is a line of cooling tunnels designed to take hot products such as coatings, confectionery slabs, cakes, and biscuits coming directly from a hot process and cool them while in transit to a subsequent process that requires a lower temperature. Enhancements have been made to the design to improve food safety and ease of cleaning.


<h2>Precise cooling from an ultra-clean, ultra-efficient transport tunnel</h2>
The HD series of cooling tunnels from Hosokawa-Kreuter includes enhanced versions of three standard Kreuter cooling tunnel designs. The UKK cooling tunnel uses two independently controlled chilled air flows above and below the product. The BKK cooling tunnel uses a single chilled airflow and direct bottom cooling via a chilled slider plate. While the HKK tunnel uses a single chilled airflow around the product. All three tunnels are available in various working widths and deliver fast, efficient product cooling by using high air-throughput. All three tunnels are available in the next-generation enhanced hygiene version which includes various upgrades to exceed even the most strict food safety and ease-of-cleaning standards.

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Hygienic chocolate cooling tunnel

Raw materials need to be processed into finished, cooked products most quickly and efficiently with minimal movement around the kitchen.
<h2>Cook and chill in one programmable boiling pan</h2>
Flexible and simple, with double walls and a built-in mixer, the Baskett line from Firex consists of highly professional tilting kettles designed for large catering services and food production. Double jacket cooling technology allows the circulation of network water and frozen water to cook and chill even delicate foods. With 99 cooking programs available, the pan is easily set up and then monitored via the control panel throughout the cooking process. Once completed, emptying is easy using the tilting mechanism.

Industrial tilting pan with cooling system

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Do you need the highest quality from your high volume line? 24/7 running means some lines can suffer from reduced quality due to less effective cooling. Standard cooling tunnels designed for medium scale production can result in reduced gloss and a less than optimum taste and break. This tailor-made high volume cooling tunnel for chocolates results in the best quality possible.


<h2>High performance cooling for high volume, high quality chocolate production</h2>
Aasteds Nielsen cooling tunnels are designed to deliver high performance cooling whilst maximizing line uptime by being easy to clean and maintain. Despite its capacity the Aasted Nielsen XXL allows for lifting from either side for optimum flexibility. Air guide plates are easy to access, and can easily be completely removed for thorough cleaning. The cooling compressor housing has also been designed for simple cleaning.

The XXL is available as standard with direct cooling, indirect cooling or combination. Heavy duty insulated design and airflow technology ensures even temperatures across the entire width for consistent results.

Featuring FDA-approved plastic conveyor bands for reliability, the XXL is built for the most demanding production environments and produces the highest quality for large volume lines.

High capacity cooling tunnel for chocolates

Variable, precision cooling of a wide range of chocolate, chocolate-coated and creme products designed to be reliable, easy to clean and maintain, and flexible to your requirements.


<h2>Flexible, high-performance chocolate cooling with hygienic design</h2>
Aasteds Nielsen cooling tunnels are designed to deliver high performance cooling whilst maximizing line uptime by being easy to clean and maintain. The tunnel can be lifted from either side for optimum flexibility and rises using high quality lift struts. Air guide plates are easy to access, and can easily be completely removed for thorough cleaning. Cabling is routed in open mesh trays to maximize access for maintenance, and blower motors mount to hinged panels making it easy to perform cleaning and maintenance on the blower and cooler units.

For maximum flexibility, the cooling tunnel can be extended by adding additional units to create the required cooling length, and features standard band widths from 220mm to 1500mm. The Aasteds Nielsen cooling tunnel is fitted with a large belt loop for increased performance and reliability.

Hygienic cooling tunnel for chocolates

Licorice and other extruded food products like vegan meats can be tricky to cool in the production process, especially with hygiene in mind, because they have a high heat and moisture content. These products can be sticky and have a tendency to stick to the machine belts, leaving behind residue. As a manufacturer of these products, you don’t want to stop the line and clean the belts during the run.


<h2>Removing heat and moisture with dehumidified air</h2>
The MCE TurboFlow cooling tunnel from Mattoc Confectionery Engineering is designed to cool and remove moisture from food products like licorice, bread and vegan meat. To save space and capital equipment cost, it is important to cool the product quickly. It is also necessary to remove moisture to stabilise the product, making it easier to process and to give it a longer shelf life. This stainless steel machine hygienically removes both heat and moisture that evaporates from the products by using cool and dehumidified turbulent air and - if necessary - a contact belt that cools through water tables. During the cooling process, the confectionery product is placed on a belt which passes through a tunnel where there are air jets to impinge on the products with a max airspeed of 20 m/sec, subject to the product. The warm air and moisture from the product rises to the top of the tunnel from where it is extracted, reconditioned and reused. Liquorice needs between 5 and 10 minutes to cool. The cooling tunnel makes use of sloped surfaces so as not to collect water and prevent moulding of the products.

The machine is available with modular plastic belts, wire belts or the more traditional woven flexible belts, suited for specific demands. The machine line is available in production widths of 400, 800, 1,200 and 1,600 mm and a length that is matched to the production line speed and the product heat load. The cooling tunnel can be added to a full process line. The machine can be washed down inside and out as all surfaces are self-draining.

Licorice cooling tunnel

Exposed baked goods can develop bacteria from the circulating air in an area if left in the open for long. Goods that do not spend enough time cooling off may also warp and leak their contents if handled too soon. A suitable approach to handling the cooling process and moving the items forward is necessary for a successful preparation process.

<h2>Prevent bacteria, humidity, and external threats using active UV treatment</h2>
The TT Italy Sponge Cake Cooling Tunnel is an alternative to a traditional cooling conveyor. The tunnel has a small indoor space for cooling the product. The indoor environment ensures the right conditions for cooling the cakes, plus it keeps the humidity level in check.
Besides the above, the indoor environment also prevents outside bacteria from entering the cakes. The active UV treatment inside the tunnel cleans the air and provides an accurate space for cooking purposes. The design is different from cooling spirals, as it supports the proper alignment of all items. The design ensures the products stay in their proper location, allowing for an easier and safer approach to adding a filling or other topping.

Sponge cake cooling tunnel

Many industries that process materials in pellet, powder, or crumble form need a closely controlled drying and/or cooling process to ensure product quality. This line of cooling/drying conveyors provides this function in a highly flexible, modular design configurable to any industry.


<h2>A completely modular line of drying and cooling conveyors</h2>
Amandus Kahl’s line of cooling /drying conveyors is configurable to meet the cooling and drying needs of any industry that deals with pelletized or granular dry bulk material. Process air is drawn through a layer of the customer’s bulk product as it travels along a conveyor. The conveyor bed is either composed of slotted plates attached to driven chains, or a full fabric belt depending on the characteristics of the product being cooled or dried. The belt speed is adjustable and used along with configuration of the overall belt length to precisely determine the product retention time. For enhanced drying, process air can be heated to 200 C, but drying can also be achieved using only air at ambient temperature. Cooling is also controlled and enhanced by the characteristics of the process air and overall product retention time. The modular design of the line allows the use of several layers of belts to be stacked on top of one another and a wide variety of belt widths and lengths are available. Airflow through the array of belts can also be uniquely configured to accommodate a wide variety of process needs.

Belt dryer/cooler for pellets and granules

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Pelleting equipment transforms powdered, mashed, or grounded material into a denser cylindrical shape. Pellet processing compresses the fine material against a perforated die, where it will be shaped and cut. Although granulating and extrusion also produce pellet-like products, manufacturing pellets is a distinct process.

Pelleting

After the calcining process gypsum products must be cooled from temperatures of 150 C in preparation for further processing. This is a line of quick and efficient cooling systems based on proven heat-exchanger technology.


<h2>Efficient high temperature calcining for plaster production</h2>
Claudius Peters’ Rotary Drum Coolers can process up to 100 tonnes per hour of calcined gypsum products. The hot material is cooled via the counter-current indirect principal in whom cooling air is moved along through a bundle of tubes in the direction opposite the material flow. As material moves through rotating drum its heat energy is indirectly transferred to the air through the tube walls and exhausted from the system. This exhaust airflow can readily be captured and use as pre-heated combustion air for other plant processes greatly increasing efficiency. The rotating action of the drum also serves to mix and further homogenize the output product. Retention time of the material in the cooling unit is carefully controlled to avoid the formation of unwanted by-products like soluble anhydrite and dihydrite.

Rotary drum cooler for calcined gypsum products

Competitive clinker production and cooling is essential to cement producers over the world. Now there is a next generation clinker cooling system that will give producers an edge over the competition.


<h2>A next generation clinker cooling system redesigned for better efficiency and reliability</h2>
Claudius Peters’ ETA system is a fully modular clinker cooling system designed to replace the older satellite style coolers and alleviate many of the problems associated with them. The system consists of a static inlet and cooling and transport beds and outperforms traditional systems in many ways. Clinker is discharged from the kiln onto the static inlet where it is quenched with air blasts and evenly distributed onto the cooling and transport beds. Clinker is moved along the beds via reciprocating motion of independent lanes within the bed actuated by hydraulic cylinders. As each lane moves forward 100 % of the clinker in it moves with it, on the back stroke however, only 25% of the clinker is moved. In this way the clinker is moved along the bed by the continued reciprocating action of the lanes. This method of transport reduces machine wear, required maintenance, and product loss when compared to traditional methods. Independent control of the lanes gives another level of control over the distribution of clinker within the bed. The number of lanes is determined by the width of the bed and the required capacity of the system. This method of transport greatly reduces wear and associated maintenance and efficiency issues associated with traditional designs. Cooling is achieved by an airflow through the clinker bed from underneath. The flow is generated by fans and routed through special channels on the underside of the transport lanes for even distribution throughout the entire clinker bed this too is an enhancement over traditional clinker cooling equipment because even cooling of all the clinker is achieved with less energy required.

Clinker cooler

The roasting time is as important to the roasting process as the temperature. Beans left in the roaster for cooling can get scorched or over-roasted due to prolonged heat exposure.


<h2>Cool roasted beans for a perfect roast</h2>
The Cocoa Cooler from JAF INOX gives you increased control over the roasting process. Discharging the roasted beans into a cooler stops the roasting. This also makes the roaster available for the next batch effectively increasing the roasting capacity. The cooler has a stainless steel construction and fits easily below the roaster. The cooler shaft has a 0.33hp drive and the exhaustion system is powered by a 1.0hp engine. PT-100 sensors provide continuous monitoring of product temperature through a digital display.

Cocoa cooler

Do you need to cool molten masses to solid, thin film or flakes in an R&amp;D or small batch environment? You need a flexible, compact design that can operate with a wide variety of product.


<h2>Drum cooler for laboratory and small batch hot melt processes</h2>
The BBA Innova CCC drum cooler is designed for continuous cooling, solidifying and flaking of viscous materials in small batch production or lab situations.

Hot melt is rolled out into a thin film which is then pressed up against the surface of a cooled drum where it solidifies. An integrated flaker unit reduces the solid sheet into uniform flakes.

All stainless steel construction and ease of access makes for simple and quick cleaning meaning minimal downtime between product changes.

Portable unit comes in a range of capacities from 20 to 50kg per hour. All only require single phase 110V-250V AC supply at 10A for simple setup.

Drum cooler for laboratory hot melt processes

Medium-scale production of extruded hot melt masses benefits from reliable, efficient cooling technology. This all-in-one solution offers excellent throughput in a small form factor that's easy to use and delivers consistent results - all while using less energy.


<h2>Efficient medium-scale production drum cooler for solidification of viscous hot melt products</h2>
The BBA Innova CCC95 drum cooler is a highly efficient drum cooler designed for continuous operation and is available in 450kg per hour and 750kg per hour throughput variants depending on your requirements.

The innovative design has enabled a small footprint machine with excellent efficiency that is flexible enough to fit almost anywhere.

The closed water loop cooling media provides highly consistent results and means energy consumption of under 2.5kW.

Built in crusher unit is optimized for a narrow distribution of chip sizes, and optional micro-crusher shaft is available for fine finishing.

Drum cooler for hot melt processes

Large scale cooling and extrusion of hot melt products on a continuous basis needs high capacity, best efficiency performance. The latest generation of hot melt drum coolers deliver better productivity thanks to highly efficient cooling systems.


<h2>Continuous high capacity, efficient drum cooler for solidifying viscous products</h2>
The BBA Innova CCC 110/140/180 range of high output drum coolers are specifically designed for the most efficient solidification of hot melt masses with the largest throughput.

Despite their high capacity, the CCC range is notable for its compact size making it ideal for any size of production environment. Like all the CCC range from BBA Innova, these machines take the hot product and roll it into a thin film, which solidifies against a cooled drum, and the resultant solid is then fed to a crusher.

All-stainless steel construction has been designed to allow easy access and rapid cleaning, meaning the CCC unit minimises downtime between product changeover.

With a throughput capability ranging from 1,200kg to 2,200kg per hour, the CCC high capacity drum coolers are optimised for increasing the efficiency of your high volume production line.

High capacity drum cooler for hot melt extrusion

For producing high volumes of extruded hot melt product a flexible, high capacity solution is required. High performance steel belt coolers with a wide range of options and configurations will provide the optimum solution for larger scale extrusion requirements.


<h2>Stainless steel hot melt belt cooler for high capacity extrusion</h2>
The BBA Innova CCn is a flexible belt cooling solution for large volume hot melt extrusion. The product to be cooled down is extruded into a film and carried on a steel belt. A water spraying system underneath the belt cools the steel belt with the product on top

The CCn is built on modular sub-assemblies, meaning configuration can be tailored to your precise requirements, including a wide variety of belt-widths, crusher units, cooling calendar, and optional closed-loop with heat exchanger.

Fully adjustable speed allows perfect synchronization between the cooling calendar and belt for optimum cooling for specific hot melt masses.

The BBA Innova CCn has been specifically designed for easy and rapid clean down, reducing downtime to a minimum on product changeover.

Steel belt cooler for hot melt extrusion

Pharmaceutical R&amp;D and laboratory extrusion of viscous hot melt masses requires a GMP design, FDA approved cooler that meets the highest demands of industry whilst being compact and easy to use for small batch production.


<h2>Small batch and laboratory GMP hot melt extrusion cooler</h2>
The BBA Innova CCR-20/12-PH is an innovative cooler using Chilled Cooling Rolls technology to solidify product after passing through a hot melt extruder, which is then passed to a built-in flaker.

Designed specifically for small scale and lab pharmaceutical operation, the CCR-20/12-PH is compact, portable and easy to set and use. Suitable for GMP environments thanks to the complete separation of drive and processing sections, the unit has been designed to be easy to clean to the highest required standards for pharma applications.

All-FDA approved materials are used throughout and product contacting components are all removable simply, without the need for tools.

With a maximum throughput of 10kg per hour, this unit is ideal for testing and for small batch production. All parameters that have been used in testing can be directly upscaled to the production version cooler, making this part of the ideal combination for R&amp;D.
<h3></h3>

Laboratory GMP cooler for hot melt extrusion

Pharmaceutical production of extruded hot melt masses requires a GMP designed, FDA approved hot melt cooler that meets the highest demands of the industry whilst maximising throughput and cooling efficiency.


<h2>Production GMP hot melt extrusion cooler</h2>
The BBA Innova CCR-40/35-PH is an innovative cooler using Chilled Cooling Rolls technology to solidify product after passing through a hot melt extruder, which is then passed to a built-in flaker.

Designed specifically for pharmaceutical operation, the CCR-40/35-PH is compact and easy to set and use whilst achieving high throughput. Suitable for GMP environments thanks to the complete separation of drive and processing sections, the unit has been designed to be easy to clean to the highest required standards for pharma applications.

All-FDA approved materials are used throughout, and product-contacting components are all removable simply, without the need for tools.

With a maximum throughput of 50kg per hour, this unit is ideal for most production settings. All cooling parameters developed in the lab via the CCR-20/12-PH lab version are directly scalable to this production machine, reducing time in taking product from R&amp;D to production.

GMP cooler for hot melt extrusion

<span style="font-weight: 400;">The production of creams, sauces, ragouts, ready-to-bake, and similar products require combinations of mixing, heating and cooling, necessitating several pieces of equipment. By combining temperature treatments and mixing processes in one machine, cost can be reduced and efficiency increased, all while maintaining excellent product quality.</span>


<h2>Combined mixing and thermal treatment system for a wide range of products</h2>
<span style="font-weight: 400;">Tonelli has used it’s well-known industry experience to bring together cutting-edge mixing and thermal treatment processes in one unit - the Tonelli CombiTherMix.</span>

<span style="font-weight: 400;">The CombiTherMix features a centrifugal homogenizer that offers 3 different types of rotating impeller, allowing you to achieve the optimal results for your product.</span>

<span style="font-weight: 400;">Integral scrapers and interchangeable mixing tools make this a fully flexible machine able to handle recipes from delicate sauces to hearty ragouts, or robust pâtés.</span>

<span style="font-weight: 400;">The CombiTherMix features a host of cooking options including saturated steam, food-grade steam injection, and hard vacuum treatments. For cooling and freezing it has the facility to use pumped iced water or liquid nitrogen. All are available in the same single unit, saving you money over having multiple production equipment.</span>

<span style="font-weight: 400;">Featuring an aseptic discharge valve for hygiene, the CombiTherMix is constructed of stainless steel for easy cleaning and hygienic practice. </span>

Temperature-treatment mixer for bakery &amp; gastronomy

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

<span style="font-weight: 400;">Producing excellent confectionery products requires high quality cooking. Traditional confectionery cooking solutions can produce uneven results, leading to a reduction in product quality. They also require up to 25% water content in recipes, wasting energy needed to then evaporate this. The latest swept thin-film cookers are now available to deliver consistently superior results with reduced energy consumption on a continuous basis.</span>


<h2>Rapid high-quality confectionery cooker for wide range of syrups</h2>
<span style="font-weight: 400;">The Baker Perkins Microfilm Cooker has been designed to achieve the highest levels of product consistency across the full range of sugar, low-sugar and sugar-free confectionery syrups. By using a unique swept thin-film process the cookers are able to deliver rapid cooking with superior results.</span>

<span style="font-weight: 400;">Using a continuous two stage process, the Microfilm dissolves sugar slurries and converts them to final-moisture. This rapid evaporation means that cooking to final solids takes place with minimal process inversion of sugars or burning of any dairy ingredients.</span>

<span style="font-weight: 400;">The Microfilm is particularly efficient, and its continuous process produces little waste with reduced water and energy use compared to traditional alternatives. A range of options is available that increases efficiency even further where this is desirable, including an indirect condenser to minimize cooling water requirements, and systems to recover heat from flash steam.</span>

<span style="font-weight: 400;">Controls are fully automatic, with touchscreen HMI that also offers complete process visualisation and reporting. Cleaning has been designed to be quick and easy, using a simple flush through process at specified intervals dependent on product. Hygienic materials are used throughout.</span>

Thin-film cooker for confectionery products

<span style="font-weight: 400;">Heating, cooling and tempering are important processes in the production of many products across all industrial sectors. For non-sterile manufacturing, heat exchangers need to be robust, reliable and efficient. For sterile products and pharmaceuticals production, heat exchange solutions must meet the stringent hygienic GMP requirements. </span>
<h2>Tailor-made shell and tube heat exchangers</h2>
<span style="font-weight: 400;">Ipros produce a range of bespoke and standard design heat exchangers suitable for use in a wide range of processes in the pharmaceutical, chemical, food and beverage, and power sectors. They are well known for their high quality construction to the EN 13445 standard and the PED/2014/68/EU </span><span style="font-weight: 400;">pressure equipment directive, and offer a range of designs for different use-cases.</span>

<span style="font-weight: 400;">For pharmaceutical and sterile production environments, the shell and tube heat exchangers are available which meet all GMP/FDA requirements. Additional features on the pharma range include full drainability on product side, aseptic connections DIN 11864, and a product-side surface finish electropolished to Ra &lt; 0.4µm.</span>

<span style="font-weight: 400;">Working ranges for all versions include pressures up to 10 bar, temperatures up to 180°C, and flow rates up to 30,000 litres per hour.</span>

<span style="font-weight: 400;">Available in horizontal or vertical mounting styles to suit your needs, the standard shell and tube heat exchangers range in size from 750mm to 3000mm.</span>

<span style="font-weight: 400;">Standard versions are available with a short lead time and excellent performance to price ratio where a “best fit” solution is optimal. A wide range of special designs are available on request for a completely bespoke solution. Options include floating heads, higher pressures and temperatures, different connection standards, different materials, passivation, and many more.</span>

Shell and tube heat exchanger

Food and feed industries require the highest standards of hygiene and sanitation. This entails frequent cleaning and inspection. There is also a need to closely control the cooling process in these industries to ensure product quality. A simple yet state-of-the-art pellet cooler can help improve sanitation standards, product quality and reduce Total Cost of Ownership.


<h2>Provides the cleanest and most efficient cooling technique</h2>
Geelen Counterflow’s Sanitary design cooler has been configured to meet the cooling needs of any industry while maintaining the highest standards of hygiene. It is especially useful in the cooling of animal feed and oilseeds as it is designed to allow easy access for inspection, the lowest need for cleaning, and the fastest cleaning times.

The cooler’s hood with a rounded top prevents the accumulation of liquids/solids and allows cleaning liquids to be drained off. Its new and smart design allows round air discharge thus eliminating low spots for fines or moisture build-up. There is also a collection trough that safely accumulates and channels the cleaning liquid into the floor drain.  It is also equipped with big access doors in bin walls and collecting hopper enabling fast and easy inspection and cleaning, without entering the cooler. There are no hollow spaces avoiding the risk of build-up in places that can not be accessed or cleaned.

The Counterflow Pellet Cooler provides full control over air volume, air quality, process time, relative humidity, temperature, and moisture. It also offers several upgrades with respect to your specific industry requirements.

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Counterflow pellet cooler

The food and feed industry has high food safety requirements making frequent cleaning and inspection necessary. There is a need for a clean and even discharge system that can handle any type of granular product without cross-contamination and leaves no product in the cooler after emptying.


<h2>An efficient cooling technique with the cleanest discharge system with no risk of cross-contamination between different products</h2>
Geelen Counterflow’s Swivel Valve Cooler operates by effectively absorbing the moisture out of the granules. A new product is continuously fed in through the inlet valve, while the Swivel Valve discharger ensures smooth discharging of cooled product into the hopper. It thus also avoids mixing up the cooled and uncooled produce by gently lifting up the product bed.

It is designed to have the cleanest discharge system available. The gravity feed cooler is triggered by a level or temperature sensor and driven by a hydraulic cylinder and power pack. Open and closed positions of the discharger can be adjusted either manually or remotely by the controller or PLC.

The gravity feed cooler is available in multiple sizes, each with different cooling surface areas. In combination with your process details, the cooling surface determines the air volume that is required for proper cooling. Its bin walls can be customized according to your specifications.

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Gravity feed cooler

Cooling is a very important and critical process for feed hygiene and pellet durability index. Pellet formation mainly requires this process to withdraw heat and moisture from dense mass to form shaped mass and maintain product quality. Thus, a more specific solution is necessary for pelleted products with good flowing capabilities.


<h2>Saves downtime while ensuring smooth discharge of cooled product into the hopper</h2>
Geelen Counterflow’s triple grid cooler is typically used for the cooling of feed pellets, wood pellets, pulp pellets, etc. It is available in multiple sizes, each with different cooling surface areas. In combination with your process details, the cooling surface determines the air volume that is required for proper cooling.

It is equipped with an Air Flow Control Valve, which helps control the air volume accurately. It also stabilizes air volume automatically irrespective of the product bed depth. Its triple grid discharger ensures smooth discharging of cooled product into the hopper.  The required air volume can be recipe-dependent.

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Continuous pellet cooler

Compaction machines and technologies crush or compress materials and make them denser. Compaction can be used to simply save space or to shape materials into a desired form or format. Tablets, pellets, or briquets are formed by compactors but powder presses also help form cosmetic eyeshadow or face powder.

Compaction

Cooling baked goods and food products can be problematic for sliced baked goods. A crusty texture can become leathery and tough. Crispness deteriorates if the goods are not cooled down properly. Having a sound cooling equipment will keep the quality and shelf-life of baked goods up to par.


<h2>A spiral conveyor cools down your baked products before packaging</h2>
The Spiral ‘Ambient’ Cooler by ICS Spiral Freezers, is a good solution to cool down produced and baked products (pancakes, loaves, doughnuts) to ambient temperature before freezing or packaging. The warm products will leave the oven chamber and travel on the continuous spiral conveyor which is driven by the Direct Drive System. With the DDS (Direct Drive System), manufacturers won’t have to worry about products moving on the belt and sticking or bumping on each other which could result in damage of the desired shape, even in the product waste. Thanks to this technology, products stay in their original position throughout the entire cooling process. Also, the system is equipped with height detection technology which checks product height, preventing a jam in the production process.

The Spiral Ambient Cooler can be designed as an up-going or down-going spiral. Additionally, the spiral systems are custom-made and can be designed for small places. For example, for manufacturers with low ceiling, the double (twin) spiral system can be applied. In such case, the up-going spiral and the down-going spiral are joined together by one belt.

The Spiral Ambient Cooler design follows the hygiene standard required by the food industry. Additionally, a belt cleaning system can be applied, making the technology even more hygienic.

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High capacity spiral cooler for food

Freezing

When producing liquorice and other sticky or viscous food products, during the cooling or heating process, components in the product might stick to the machine surface. This leads to fouling and loss of heat exchange, which is inefficient and should be avoided for obvious hygienic reasons.


<h2>Using scraper blades to ensure transfer of heat when cooking liquorice</h2>
The MCE Cotator from Mattoc Confectionery Engineering is a food safe, scraped surface heat exchanger to cook, pasteurize or cool viscous masses like liquorice, fruit paste, caramel, mashed potatoes or marshmallows. It is designed with stainless steel scraper blades and a stainless steel heat exchange surface that comply with hygiene standards. At the start of the process, the product is pumped into a heat exchange tube where there is a rotational shaft carrying blades that scrape the tube surface. A geared motor drives the rotor to match the viscosity of the product. For heat exchange, a second tube surrounds the first and contains either steam or oil for heating or water for cooling that travels in the opposite direction to the product. The blades continuously remove the food product from the wall of the tube to ensure a thorough and even transfer of heat from the heating or cooling medium to the food. The food exits from the opposite end of the tube via a temperature probe and pressure control valve to maintain the correct heat exchange conditions for the process.

The machine is available in 600, 1,200 and 2,000 mm length, depending on the desired production capacity. It is designed to handle both viscous and heat sensitive products at rates between 100 and 2,000 kg/hr with motor powers between 3 and 15 kW.

Licorice cooker

To produce multiple sponge cake varieties and keep up with the changing industry trends, a production line requires versatility. The line must be ready to produce new products without having to go through a time-consuming format changeover. A unit that can switch formats in minutes is ideal to save time and speed up your production.
<h2>Switch between cakes through different cutting and roller configurations</h2>
The TT Italy Sponge Cake Production Line uses a turbo mixer to prepare the batter and cream materials. A roller depositor then dispenses a layer of batter on the oven belt. The line can prepare decorations before everything moves into the baking area.
After moving through the baking and cooling sections, the cakes will reach a workbench section where a longitudinal cutter and syrup dosing unit work. A filling dispenser is also suitable for filled goods.
A transversal cutter will create the proper cuts measured for your use. An ultrasonic cutter can also work with items with heavy cream content, preventing the squeezing of filling while cutting, ensuring end product uniformity and desired looks.

Sponge cake production line

Aerators are devices used for mixing air (oxygen transfer) with a liquid such as water or oil to form a homogeneous product. Selecting an industrial aeration system involves choosing a suitable mixing head and considering the desired input and output flows, temperature, level of aeration, properties of the liquid phase, and the degree of automation and pressure control. Aerators are used in the food industry for the production of fat-based center masses and crèmes and in the chemical industry for wastewater treatment. When it comes to water treatment, surface aerators are most commonly used.

Aeration

To coat your consumer products with color or taste-enhancing substances, specialized technologies are available that ensure all the contents are individually and evenly covered. The process starts with loading your goods onto rotating drums, exposing the products to spray nozzles that treat them with your prescribed coating formula.

Coating

Cutting

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Decorating

An emulsifier is used to mix two immiscible liquids. Heating or cooling requirements during emulsification, overpressure or vacuum requirements, the need for wall scrapers, design of the mixing head, the viscosity of the liquids, and the desired droplet size are all important considerations when selecting an emulsifying system. Emulsifiers are typically used in the food industry for the production of batters, creams, and sauces, in the pharmaceutical and cosmetics industry for the production of creams and lotions, and in the chemical industry for the production of paint and other emulsions.

Emulsifying

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

Food manufacturers that produce ready meals such as pizza, burger patties, and bread require chillers as part of their cooling process before packaging. Chillers for large-scale applications help in making the most out of the space to accommodate these food products.


<h2>Cooling ready meals in an enclosed spiral setup</h2>
The Spiral Cooler/Chiller from Orange Freezing is an industrial-scale chiller for food products. The system has a spiral setup where the products to be chilled are loaded to save space. An evaporator is placed beside the spiral to remove humidity from the product. They are enclosed in a hygienic box consisting of stainless-steel walls and ceiling with insulated floors. For an increased level of hygiene, the bearings and drives are located outside the enclosure. This also simplifies maintenance. The box has adjustable feet which makes installation and relocation of the system quicker.

The system features the Opti Flow horizontal airflow design, that the company created to maintain the temperature and air speed all throughout. This helps minimize loss of moisture and retention time for cooling of products. The capacity rate of the system can go as high as 4 tons per hour. Products with temperatures from 80°C to 90°C can be cooled down and ready for sealing and packaging.

Spiral cooler/chiller

Grains such as oats and parboiled rice have a high fat content and must be stabilized before processing. Heating the cereals inactivates the enzymes inside the grain, allowing the natural flavors to be released when roasted. But conventional heating systems that are not designed for this process, have a poor rate of efficiency.


<h2>Eliminate heat loss with specialized hydrothermal technology</h2>
Schule developed a kiln and fluidized bed cool cooler solution to stabilize fatty cereals like bulgur, parboiled rice, and oat kernels and flakes. In contrast with traditional technologies, the system decouples heating and cooling zones to remove heat losses and raise efficiency.

Using hydrothermal technology, the Schule kiln and cooler unit stabilizes the cereals and prepares them for roasting or cooking. The technique refines the taste and extends the shelf life of the final product. In addition, this design reduces overall height compared to other kilns and allows more product storage capacity.

Kiln and cooler for oats and fatty cereals

<span style="font-weight: 400;">Remove the risks of cross-contamination and liquid nitrogen handling by adopting a freezer system that does not bring the coolant in direct contact with your samples. Increase storage space for the same footprint as a traditional freezer and improve access to samples without affecting the internal temperature and benefit from industry-leading temperature gradient.</span>


<h2><b>Liquid nitrogen freezer solution that removes risks of cross-contamination</b></h2>
<span style="font-weight: 400;">Suitable for a wide range of biotech and pharmaceutical uses, the Custom BioGenic Systems V1500-AB Isothermal Liquid Nitrogen Freezer provides nitrogen storage temperatures but without the need to bring samples into direct contact with the coolant. A patented jacket design means that liquid nitrogen surrounds the entire chamber whilst keeping the storage area completely clean and dry, allowing for exceptionally low temperatures throughout the unit.</span>

<span style="font-weight: 400;">As well as removing cross-contamination risk associated with collant contact, the V1500-AB also reduces health and safety risks associated with filling traditional freezers with liquid nitrogen as there is no splash risk.</span>

<span style="font-weight: 400;">Because the nitrogen is not introduced directly into the freezing chamber this allows the entire volume to be used for storage. The units will allow storage of a wide range of containers including aluminum and stainless steel square and vertical racks, mini racks, canister and frame systems, vials, boxes and canisters or cassettes.</span>

<span style="font-weight: 400;">The unit comes as standard with the respected Custom BioGenic Systems 2301 controller which handles auto filling and full monitoring of the unit, including alarms and data recording. The combination of controller and freezer design means the V1500-AB has an industry leading temperature gradient that averages -193°C inside the storage area.</span>

Liquid nitrogen freezer for safe and dry storage of your samples

Biotech equipment is used for cellular and biomolecular processing to develop products that improve our lives and the planet. With the help of specialized lab equipment, the active substance is manufactured or extracted from biological origin materials and typically produced in bioreactors by plant cells, microbial cells, yeast cultures, or mammalian cells. Cell isolation, cultivation, cell banking, and culture expansion are called upstream processes. After harvest, the production process moves into a downstream process to meet purity and quality requirements which is divided into cell disruption, purification, and polishing. Biotechnology equipment makes use of various laboratory machinery such as bioreactors, centrifuges and incubators.

Biotech

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

<span style="font-weight: 400;">For biotech and pharmaceutical cryopreservation, liquid nitrogen vapor storage provides a cost-effective and efficient solution where shorter-term storage is required. Vapor phase freezers provide easier access to the stored samples and provides higher levels of user protection from contact with the liquid nitrogen.</span>


<h2><b>Superior temperature stability with ease of access</b></h2>
<span style="font-weight: 400;">The Custom BioGenic Systems EV10 EcoVapor Liquid Nitrogen Freezer provides access to cost-effective and efficient liquid nitrogen vapor storage. Liquid nitrogen is pooled in the bottom of the freezer and a patent-pending custom engineered vapor insert enables superior temperature uniformity in the -180°C range. Because there is no liquid in the storage area it minimises risks involved with contact with liquid nitrogen.</span>

<span style="font-weight: 400;">The unit is controlled by the Custom BioGenic Systems Model 2200 controller. This unit features a dual temperature display and auto-fill capabilities that is fully software driven for automatic operation.</span>

<span style="font-weight: 400;">The EV10 features a lightweight, lockable, lift-off lid for easy unrestricted access to samples. The unit offers a capacity of 45 litres, with a maximum usable internal storage height of 737mm and internal diameter of 559. This generous sizing combines to enable the storage of up to 10,725 2ml vials using 5 mini racks.</span>

Liquid nitrogen vapor storage freezer

<span style="font-weight: 400;">For safe and convenient delivery of liquid nitrogen a robust and portable solution is paramount. This wheeled transport tank provides ease of use and operator safety for the supply of liquid nitrogen as a cryogen for long-term storage of samples in cryogenic freezers.</span>


<h2>Portable and robust storage tank that’s simple to use</h2>
<span style="font-weight: 400;">With a large 230 litre capacity, the CC230LP-SB liquid nitrogen supply tank is suitable for use in a wide range industries.</span>

<span style="font-weight: 400;">Featuring a robustly constructed wheeled platform with integrated handle, the unit is easy to move to exactly where it’s needed by only one operator.</span>

<span style="font-weight: 400;">Operating at 22psi (151.7kPa) this insulated unit has a class-leading evaporation rate of only 2% per day, reducing wastage and improving your operational efficiency.</span>

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Cryogenic industrial gases transportation supply tank

Handling

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

The production of high-quality chocolate from the bean can often be out of the reach of small producers, who often have had to rely on using chocolate produced by others to create their own confections. An affordable, small scale bean to bar machine can allow small-scale producers to create handcrafted chocolates to their own recipe, adding significant value to their product by selecting specific beans, including single-origin.


<h2>Compact machine to produce high-quality chocolate directly from cocoa nibs</h2>
The Multiprocess C from Tecno 3 is the first small-scale machine to produce chocolate directly from nibs. The unit combines all the processes for chocolate production in one easy-to-operate unit. Process steps include nib grinding, ingredient mixing, ball milling, conching, tempering, and refrigeration. Ease of use and maintenance is ensured by the lack of any pumps or connection pipes, making cleaning straightforward. The entire machine is constructed of AISI 304 stainless steel for strength, longevity and hygiene.

The bean to bar machine is available with 3 mixer sizes allowing the production of batches of 5kg, 25kg or 50kg of chocolate. As well as high-quality bars of dark, milk or white chocolate, the Multiprocess C can also produce Gianduja chocolate, chocolate spreads, nut pastes, and creamy chocolate fillings, providing even more flexibility to small-scale confectionery producers. Designed to be easy to use by a single operator, the Multiprocess C is fitted with a Siemens touch screen HMI to adjust recipe parameters and to monitor the chocolate production process.

Entry level bean-to-bar machine

Conching is a critical step in the manufacturing of chocolate. In this phase, your chocolate mix is agitated and superficially scraped by a conch, allowing the cocoa butter to separate amalgamated particles and distribute your cocoa butter more evenly. The heat generated by the process volatilizes acids improving the texture and aroma of the finished product. Early machines used vessels in the shape of a conch shell, giving the equipment its name.

Conching

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Enrobing your food products means coating them with additional ingredients such as chocolate, syrup, or sugar. By automating this process you produced homogeneous results and reduce wastage. Items are fed to the enrobing machine to be fully or partially covered. Following this, a blower and an agitator combine to shake any excess coating off the individual products.

Enrobing

Tempering equipment is most commonly used in manufacturing chocolate products as well as bakery products. However, tempering can also be found in the metals industry for processing alloys. The idea behind the tempering process is to heat two or more items to a certain temperature so that they can be blended together easier. Chocolatiers pass the chocolate through a heating cycle and then a cooling tunnel to give their final products a smooth and glossy finish. Tempering machines automate this process, evenly distributing the crystal structure in melted chocolate across the entire production line. Besides enhancing the look and texture of coatings, denser and consistent crystallization also has the benefit of slowing down fat migration in your chocolate-filled products. A vibrating table is an important component for tempering chocolate. First the chocolate mixture goes through a dispenser into the chocolate mould. After which the vibrating table is used to evenly distribute the mixture in the mould so that there are no air bubbles. Thus, creating a smooth and consistent final product.

Tempering

As people become more health aware, frozen fruits and vegetables have become a popular customer choice. Thus, high-quality freezing without the loss of shape, aroma, or nutrition proves to be a vital aspect of production, making this system a great option for keeping the original characteristics of the product regardless of whether 700kg of strawberries are needed to be frozen or 14,000kg green peas.


<h2>Energy-efficient nitrogen-free fruits and vegetable freezer</h2>
The Easy Freeze by Pigo is a suitable system for high-quality and rapid freezing of fruits and vegetables without ruining their physical and nutritional properties. The fully controllable process of fluidization maintains the product above the belt in a cushion of air. This results in the immediate freezing of the crust and the core of the individual pieces, regardless of their type, shape, or current condition.

With the powerful ASR (Automatic Snow Removal) technology, the unit can operate for a few days without lowering freezing efficiency, eliminating the need of any defreezing related maintenance between employee shifts. Moreover, the nitrogen-free technology guarantees for cost-efficient operations. The nitrogen-free technology can also help in the restoration of misshapen products which improves the final quality of the packs.

Industrial IQF freezer for fruits and vegetables

Proofing is a phase in the baking production line that can’t be rushed. It’s an essential process for well-risen, well-shaped baked goods with a good flavor. A quality proofer should provide the right conditions for rising dough; slow airflow, controlled temperature and time as well as right humidity level will make all the products rise evenly.


<h2>A Spiral conveying system industrially proofs pastry before freezing</h2>
The Spiral Proofer by ICS Spiral Freezers provides the right climate conditions for every proofing stage. The system is provided with an air treatment unit located on the top of the spiral, that can control temperature, moisture and air speed parameters throughout the whole proofing process ensuring evenly sized products. For large capacity proofers, its robust and site-built concept ensures a fast assembly and sound operation. The Spiral Proofer can process capacities up to 6000 kg/hour or more.

To prevent the slip and stick effect (when pastry doughs bump on each other, which leads to product waste), the Spiral Proofer is fitted with a Direct Drive System that allows the belt to go on without interruptions. With the DDS (Direct Drive System) manufacturers don’t have to worry that products will move on the belt and stick to each other– the belt engages the drum with special teeth which makes it unmovable. Thanks to this technology, products stay in the original position throughout the entire proofing process.

The Spiral Proofer ensures a hygienic design and accommodates easy cleaning and low maintenance. Easy cleaning comes with a spray nozzle system, known as a CIP (Cleaning In Place) system that allows a cleaning without removing any equipment. The series of steps (rinsing, washing, disinfection and drying) can vary depending on customer needs.

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High capacity spiral proofer for pastry

Food freezers are often the last step in the food production chain. The design, materials, construction, and maintenance of freezers must follow the discipline of a hygienic design. Welded bonding, food product compatibility with the freezer material, and a welded stainless steel spiral system for effective cleaning are just a few examples to consider when contemplating a hygienically designed food freezer.


<h2>A fully-welded spiral freezes food products with horizontal air circulation</h2>
The Fully-Welded Spiral Freezer by ICS Spiral Freezers is a unique concept of fully stainless steel welded spiral modules (both inside and outside) that meet high hygiene standards. The Fully Welded system is hygiene-centric because the different parts of the system are not sealed with silicone but welded together. Silicone is more likely to wear and tear, over the years it can come off and can lead to the entrance of external substances. The machine modules consist of a stainless steel seamless welded insulating housing, equipped with a fully welded spiral framework, evaporator, and spiral conveying system. It is suitable for freezing typical food products including pizza slices, hamburgers, chicken nuggets, croissants just to name a few.

Intensive horizontal air circulation employed in this spiral system ensures the efficiency of the freezing so that products are being frozen equally and fast. With this technology, the air is evenly distributed across all tires, preventing the products from losing moisture, which keeps their weight loss at a minimum level. This freezing system can be equipped with a sequential defrost that guarantees a 24/7 production and consistently high-quality product with no defrost downtime.

The Fully-Welded Spiral Freezer has an internal cleaning system known as the CIP (cleaning in place) system that allows cleaning without removing equipment. The series of steps (rinsing, washing, disinfection and drying) can vary based on customer needs.

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Hygienic and fully-welded spiral freezer for food

Freezing is one of the most important industrial methods for the long-term preservation of food commodities. Many food products are sensitive to a freezing rate in that it can affect yield, quality, nutritional value, and sensory properties. Using a spiral freezing equipment with an efficient horizontal air flow and a sequential defrost can maintain product quality and reduce defrost downtime.


<h2>Freezing food products using horizontal airflow in a spiral system</h2>
The Spiral Freezer by ICS Spiral Freezers is a design based on two main spiral principles: the traditional (with or without DDS) and the self-stacker system. A self-stacker spiral freezer doesn’t require belt support, while the traditional spiral system needs support rings to hold the belt. Due to a compact design, the self-stacker spiral freezer has more capacity within the same height dimensions compared to the traditional spiral freezer. It is suitable for freezing typical food products including pizza slices, hamburgers, chicken nuggets, croissants just to name a few.

Intensive horizontal air circulation employed in this spiral system ensures the efficiency of the freezing so that products are being frozen equally and fast. With this technology, air is evenly distributed across all tires, preventing the products from losing moisture, which keeps their weight loss at a minimum level. This freezing system can be equipped with a sequential defrost that guarantees a 24/7 production and consistently high-quality product with no defrost downtime.

Additionally, the machine is easy to clean because it comes with a designed spray nozzle system, known as CIP (cleaning in place) system that allows cleaning without removing any equipment. The series of steps (rinsing, washing, disinfection and drying) can vary based on customer needs.

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High capacity freezer for food

Manual processing of dairy products can cause inconsistent quality between batches due to possible differences in parameters such as pasteurization temperature, time and mixing speed. By switching to an automatic milk pasteurization machine system, these temperature and time parameters can be set and maintained for each batch, helping you make standard dairy products with the same quality.


<h2>Heat and mix raw milk using an all-in-one system to produce dairy products</h2>
The Yo-fast from Frigojollinox is an all-in-one automatic milk pasteuriser and processing system. This piece of equipment is an ideal system for producing a wide range of different types of cheese, yogurt, ice creams, beverages and other dairy products from raw milk. It features an indirect htst heating system using a gas burner or electric heaters with a cavity for water to provide even heating distribution. High temperature heat treating and heat exchanges have never been easier! The system can also mix at variable speeds while providing heat for cooking up to 100 degrees Celsius. It can cool down the products using water from the main source or through an optional external chiller that can cool down up to 5 degrees Celsius.

This stainless steel milk processing equipment is provided with a spray shower for washing and a touch screen panel to set the time, temperature, and mixing controls. The operation can be recorded and controlled using its smart industry 4.0 system via wireless connections such as smartphone, tablet, or PC. The entire system is available in four models based on tank capacities from 24 liters to 216 liters. Depending on your pasteurization process, this machine helps to make everything simpler and more efficient. If you are looking to produce pasteurized milk or other similar products, this technology is for you.

Pasteurization Machine for Milk

The Pasteurization process is the method of subjecting liquids to mild heat at a specific temperature and time, and quickly cooling them down again in order to destroy pathogens in your fermented or semi-fermented products. Thus, increasing the shelf life of the manufactured products. Untreated microorganisms may lead to diseases, spoilage, or unwanted fermentation. Most pasteurization equipment operate in a continuous method using plate heat exchangers to keep a uniform level of high efficiency sterilization.

Pasteurizing

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.