Spray dryer for nutritional powders
Ensure precise moisture control and enhance powder quality in nutritional products with this versatile spray drying solution, optimizing formulations from infant nutrition to plant-based powders.
Produces High-Quality Nutritional Powders
The Tetra Pak® Spray Dryer Tall Wide Body is engineered to transform liquid mixtures into finely tuned nutritional powders, providing custom solutions for diverse applications including infant formulas and plant-based products. Utilizing an integrated multi-stage drying system, this equipment ensures consistent particle size and moisture content, enhancing product quality and stability. Capable of processing up to 10 tonnes of powder per hour, it features a modular design with energy-efficient air distributors and a shaking bed for improved heat exchange during drying and cooling phases. Automation is central, with a PLC-controlled system that supports continuous and fully automatic operations, complete with real-time spray pattern monitoring. Designed for seamless integration into existing production lines, it includes options for advanced material construction to endure rigorous food industry standards. Maintenance is simplified with a CIP (Clean-In-Place) system, enabling efficient, contamination-free cleaning, thus maximizing uptime and throughput for demanding production environments.
Benefits
- Enhances product quality with precise moisture control and uniform particle distribution.
- Reduces energy consumption through optimized drying process and modular air distribution.
- Minimizes operator intervention with continuous, fully automatic operation.
- Increases operational efficiency with integrated CIP system for quick maintenance.
- Supports diverse product customization, catering to specific formulation needs.
- Applications
- Infant formulations,Dairy powders,Milk powder,Infant formula powder,Whey powders,Baby food,Nutritional powders,Plant-based powders,Thermoplastic behaving products
- End products
- Infant milk formula,Lactose-free milk powder,Baby cereal mix,Plant-based nutritional shake,Probiotic infant formula,Protein drink mix,Comprehensive growth formula for infants,Soy protein isolate,Whey protein isolate,Casein powder
- Steps before
- Evaporation,Concentrate intake,Pre-mixing
- Steps after
- Powder handling,Packing,Agglomeration
- Input ingredients
- concentrate intake,thermoplastic behaving products
- Output ingredients
- nutritional powders,infant formulations,thermoplastic products
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- 0.5 to 10 tonnes/hour
- Drying System Type
- Spray Drying
- Automation
- Continuous Operation
- Air Distribution
- Single or multi venturi
- Nozzle Assembly
- High-pressure integrated
- Cooling System
- Chamber roof cooling
- Lance Placement
- Swivel adjustable,side-mounted
- Stage Drying
- Single- and multi-stage
- Filter Type
- Bag Filter
- Particle Separation
- Fines return capability
- Dehumidification
- Inlet air humidity reduction
- Fines Separation System
- Open pressure transport
- Feeding System
- Multiple feed systems
- Spray Monitoring
- Continuous monitoring
- Operating Temperature
- 280˚C maximum air inlet
- Batch vs. continuous operation
- Continuous
- Automation level
- Fully automated
- Cleaning method
- CIP / SIP
- Air distribution
- Single or multi venturi
- Swivel adjustable lances
- Yes
- Fines handling
- Reintroduction in the atomising zone
- Dryer capacity
- 0.5 to 10 tonnes/hour
- Multiple feed systems
- Yes,for 24/7 operations
- Spray monitoring system
- Continuous monitoring
- Dehumidifier
- Yes,for humidity control
- Energy efficiency
- High efficiency design
- Heat exposure
- Minimized by design
- Swivel adjustable lances for safety
- Improved safety
- Integrated bag filter
- Yes,for powder particle separation
- Thermal efficiency
- Higher efficiency via shaking motion
- Fluid bed integration
- For non-agglomerated production
- Process flexibility
- Customizable operation
- Cleanability
- Easy to clean
- Corrosive resistance
- Stainless Steel Construction
- Dust resistance
- Sealed system
- Heat resistance
- Up to 280˚C
- Abrasion resistance
- High durability materials
- Modular Design
- Multiple venturi deployments
- Swivel Adjustable Lances
- Side-mounted placement
- Design Customization
- Based on product needs
- Product Recipe Flexibility
- Wide flexibility in recipes
- Powder Functionality Adjustment
- Customisable powder properties
- Modular Design
- Multiple venturi deployments
- Swivel Adjustable Lances
- Yes
- Integrated High-Pressure Nozzle Assembly
- Optional fines return capability