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Maker - Product Challenge

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Changemakers

Spraying Technologies

Spray Dryers

Entry level

In laboratory settings and small-scale production, ensuring uniform silicone treatment of cartridges, syringes, and bottles is essential for maintaining high-quality standards. Traditional methods can be inconsistent and labor-intensive, posing challenges in process reliability and setup time.
<h2>Ensures uniform silicone treatment</h2>
The SVS 9061 from Bausch+Ströbel is a compact, semi-automatic solution designed for the silicone treatment of cartridges, syringes, and bottles. This unit uses either silicone oil or silicone emulsion, with operating parameters that can be directly transferred to fully automatic systems for larger-scale production. The semi-automatic design provides high process reliability and a centralized, easy-to-operate interface. A short set-up time and compatibility with high-capacity systems make it ideal for laboratory, small-scale, and trial production. Optional features include various alternative silicone spraying systems, atomizer nozzles based on the Venturi principle, magnetic stirrers, and pressurized vessels for silicone oil. It also includes systems for air treatment, featuring HEPA filters and pressure reducers for atomizing air. The equipment supports a range of checking and alarm devices, vision systems compatible with cleanroom environments, and software upgrades for enhanced functionality.

Silicone spraying unit for laboratory and small-scale production

To coat your consumer products with color or taste-enhancing substances, specialized technologies are available that ensure all the contents are individually and evenly covered. The process starts with loading your goods onto rotating drums, exposing the products to spray nozzles that treat them with your prescribed coating formula.

Coating

Spraying

liquid

Continuous

Industrial

In busy bakery environments, achieving consistent coverage of products with various liquids can be challenging. You may face issues like overspray, incomplete coverage, and product waste, especially when dealing with egg wash, oil, or water.
<h2>Achieve consistent spraying with minimal waste</h2>
The Spraymix by Bakon is a compact, efficient spraying system designed to make liquid application precise and simple. It eliminates the need for additional storage kettles by allowing you to spray directly from the original container, reducing mess and spillage. The Spraymix ensures consistent coverage with minimal mist and overspray, meeting HACCP requirements for cleanliness and hygiene. Suitable for small to large bakeries, it sprays liquids like egg wash, emulsions, and water accurately. Its air and liquid pressure settings can be independently adjusted, and it can connect to existing compressed air systems. The system comes with an option for an air compressor and trolley, making it easy to move and operate.

Bakery spraying system for accurate liquid application

In bakery production, it is crucial to achieve a consistent and high-quality glaze on your products. Manually applying glaze often results in variability and consumes significant time, leading to inefficiencies in the production line.
<h2>Applies consistent glazes efficiently</h2>
The Jelly Easy Range by Bakon includes three models: Jelly Easy, Jelly Easy I, and Jelly Easy II, designed for different operational needs. The Jelly Easy is a tabletop model for smaller operations, while Jelly Easy I and II are movable units with one or two spray guns, respectively. These glaze spraying systems are equipped with integrated heaters and compressors, ensuring a short heating time and a constant temperature for the spraying product. The system's components are made of stainless steel, making them easy to clean and maintain. Designed for spraying ready-to-use glazes, these units feature a basic control panel with an on/off button and a heater indication lamp. They operate at a fixed spray pressure of 3.2 bar and provide an output of 400 cc/min per spray gun. The Jelly Easy I and II models are also equipped with cabinets that can hold two product containers, making them ideal for larger operations. With dimensions ranging from 430 x 470 x 355 mm to 1090 x 570 x 430 mm, these machines suit various production scales.

Glaze spraying system for bakery products

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Manual

In the confectionery and bakery production, precise chocolate application is vital for consistent and appealing product presentation. Achieving smooth coatings, intricate patterns, or texture effects can be challenging with manual systems, leading to uneven results and increased waste.
<h2>Achieve precise chocolate spraying</h2>
The Chocosprayer by Bakon is designed to deliver consistent chocolate spraying for various bakery and confection applications. It features heated hoses to maintain chocolate at optimal temperature throughout the process and a digital temperature control for precise adjustments. Available in multiple configurations, including single and twin spray guns, and different tank capacities (10 or 20 liters), to suit diverse production needs. The air mix spray guns allow for adjustable liquid and air pressure, enabling different spraying techniques such as thin or thick layers, velours effect, and fine snow effect. This system is especially suitable for applications like cake decoration, marzipan coating, and creating decorative patterns.

Chocolate spraying system for bakery decoration

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Decorating

In the large-scale production of bakery items such as pies, tarts, and pastries, consistent and efficient application of glazes is crucial. Achieving uniform coverage without waste or clogging issues poses a significant challenge to producers.
<h2>Efficiently spray glazes and marmelades</h2>
The Automatic Rotating Glaze Spraying Machine by Bakon is designed to address the need for high-volume, consistent glaze application in bakery production. This system features an adjustable rotating spray bridge equipped with multiple spray guns, ensuring even coverage across a wide range of product sizes and shapes. By minimizing overspray and collecting excess glaze for re-use, it promotes economical use of materials. The machine’s conveyor integrates full bed polycords and a scraper, maintaining a smooth flow. A double glaze filter prevents nozzle clogging, and the system's heating capacity ranges from 20 to 85 °C with a throughput of 2 liters per minute. Constructed with a stainless steel frame on movable wheels, it includes a frequency converter for speed control and a back pressure valve to guarantee uniform spray. The system is ideal for various bakery products such as Danish pastries, fruit tarts, and frozen pastries.

High-volume spraying system for glazes and marmelades

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

When dealing with fine, coarse, irregular particles, or temperature-sensitive materials in the food, feed, or fine chemicals industries, achieving uniform processing while mitigating the risk of degradation poses significant challenges.
<h2>Optimize particle processing with spouted bed technology</h2>
The Glatt ProCell® series is a spouted bed system designed to process fine or large and irregular particles, as well as temperature-sensitive or sticky materials. This system combines spouted bed technology with the multi-zone concept of the GF series to allow continuous processing. Particles are fluidized using upward-flowing process air, which enters the chamber through longitudinal gaps rather than a sieve bottom. The widened cross-section above the gaps reduces air velocity, directing particle movement within the chamber. Nozzles for top or bottom spraying ensure that spraying occurs at the point of highest energy input, achieving spray rates comparable to fluidized bed processes but with half the layer volume, reducing residence time. Adaptable to various industries—including food, feed, and chemicals—the system includes features such as process air conditioning, dust removal, and explosion protection.

Spouted bed processing for food, feed, and fine chemicals

Processing

Batch

Pilot

In research settings, effectively drying sensitive and heat-labile samples can be a major challenge. Traditional drying methods often lack the precision and safety needed, particularly when working with organic solvents and maintaining sample integrity.
<h2>Automate drying processes with high reproducibility.</h2>
The Mini Spray Dryer S-300 from BUCHI is a laboratory spray dryer designed for handling water and organic solvent samples with precision. It features advanced automation, enabling users to program and control drying methods efficiently. The system’s Auto Mode streamlines repetitive tasks by automating heating, conditioning, and spraying processes. With a maximum inlet temperature of 250°C and a sample throughput of up to 1 L/h, it ensures consistent drying even for sensitive samples. The coated cyclone reduces sample loss, while the ruby stone nozzle enhances stability. Additionally, remote control capabilities allow operations to be monitored and adjusted from mobile devices, ensuring flexible time management.

Laboratory spray dryer for organic solvent samples

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

In the finishing stages of bakery production, applying egg wash and other coatings uniformly is crucial to ensure product consistency and presentation quality. Achieving this with minimal waste while maintaining workflow efficiency can be challenging in a high-output environment.
<h2>Achieves uniform coating with minimal waste</h2>
The Disc Sprayer from Bakon is a high-performance spraying solution tailored for the precise and efficient application of egg wash, oil, liquor, water, and other thin fluids. Whether operating with hot or cold liquids, the Disc Sprayer ensures minimal overspray and optimal product finish. The machine features individually adjustable discs, allowing for controlled output per disc and even distribution on products. With a working width ranging from 400 to 1200 mm and available configurations for inline or standalone operations, this sprayer caters to various production scales. The machine includes sealed drives, backpressure valves, and a removable 30-liter refrigerated collecting tank to ensure continuous, high-quality spraying, even during extended operation periods. The incorporation of a clear control panel further enhances user operation and maintenance efficiency.

Egg wash disc sprayer for bakery finishing

In high-volume dessert production, creating desserts with multiple layers and varied layouts requires a highly adaptable and efficient system. Numerous dessert types and applications, such as layered mousses or sponge cakes, need precision in spraying syrups, depositing components, and injecting fillings.
<h2>Automate complex dessert production processes</h2>
The Multifunctional Dessert Line by Bakon is designed to produce a wide range of desserts with different layers and layouts. The modular design allows for easy adjustments to meet specific production requirements. Key components include a spraying bridge with multiple spray guns for applying syrups or liquors onto bases like crumbs or sponge. Subsequent sections can be utilized for depositing or injecting various mixtures, while additional bridges handle spraying and depositing processes. This flexibility makes it suitable for various customization demands. The system ensures consistent production quality, minimizes downtime, and provides easy maintenance.

Multifunctional dessert line for layered dessert production

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Injecting

solid

In high-volume bakeries, ensuring consistency and efficiency in the production of round and square cakes is essential. Challenges include maintaining product uniformity, minimizing production downtime, and adhering to strict hygiene standards.
<h2>Efficient, modular production for round and square cakes</h2>
The Cakeline by Bakon is a versatile production line designed for high-volume cake manufacturing. This modular system is customizable to meet specific bakery needs. It can be equipped with various units, such as deposit, syrup spraying, pressing, pouring, glaze spraying, and strewing units, making it adaptable for producing both round and square cakes. The system ensures precise control over each step of the process, from depositing and spraying to pressing and decorating. Built with A-quality materials, it supports high-volume production and meets HACCP guidelines for hygiene. The system’s central operation and digital controls enhance efficiency, while its ease of cleaning minimizes downtime.

Production line for round and square cakes

Pressing

In the food manufacturing industry, achieving a ‘fried-like’ texture and taste without the use of traditional submersion frying methods is challenging. Producers strive for uniform oil application and consistent cooking results while maintaining product quality and reducing oil usage.
<h2>Achieve uniform air frying with precise oil application</h2>
The AirFry System from Heat and Control is a high-performance linear air frying system designed to continuously produce ‘fried-like’ products using a controlled application of topical oil followed by uniform, high-velocity airflow from an impingement oven. This system utilizes the AirForce® impingement oven for the most uniform and fastest air frying time, providing independently adjustable temperature, humidity, and air velocity. The Spray Dynamics® oil application ensures complete coverage with a metered airless oil spray that reduces oil usage and minimizes overspray. Ideal for various breaded products such as chicken nuggets and onion rings, as well as non-breaded items like baked taquitos and egg rolls, the system can be integrated with standard or existing breading and cooking systems. Heat and Control ensures that this air frying system offers consistent results suitable for a range of applications including meat, poultry, seafood, and prepared foods.

Industrial air fry system for breaded and non-breaded products

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

Frying was an early method for preserving food. The most common technique, immersing foods in boiling oils, dehydrates the items and decreases microbial growth. But even with alternative decontamination and preservation methods, frying remains a popular cooking technique. The oils add complexity to the natural flavors and textures of foodstuffs. One of the main challenges of fried products is maintaining oil freshness. Industrial frying equipment processes large volumes of food homogeneously by strictly controlling the temperatures in the frying chamber. However, oil efficiency is also crucial, and temperature control must balance oil levels in the line.

Frying

Scaling up the production of pharmaceutical powders requires precise control over particle formation and process efficiency. Ensuring critical quality attributes is essential for achieving the desired product specifications.
<h2>Create uniform particles with optimized efficiency</h2>
The GSD GENESIS™ Spray Dryer by Freund is a versatile system designed specifically for open cycle spray drying at commercial scale. This equipment creates particles with precise characteristics, ideal for pharmaceutical materials, excipients, flavors, and various industrial substances. It features multiple nozzle options including a standard 2-fluid nozzle and optional pressure and rotary atomizers for tailored atomization. The modular gas disperser ensures balanced gas distribution and uniform mixing at desired gas flow rates. It also offers a range of exchangeable cyclones to optimize particle recovery. Optional EcoClean™ technology enhances cleaning efficiency and reduces operating costs.

Commercial scale spray dryer for pharmaceutical materials

Powder

During drug discovery and formulation development, producing spray-dried powders efficiently and safely is crucial. Challenges include handling both aqueous and organic solvents, maintaining a controlled environment, and ensuring portability for versatile applications in various lab settings.
<h2>Efficiently dry powders at the benchtop scale</h2>
The GSD-LAB Micro GENESIS™ by Freund is a benchtop spray dryer designed for the rapid development of spray-dried powders during drug discovery and substance feasibility studies. This system supports open loop operation for both aqueous and organic solvents, making it suitable for use under a hood or inside an isolator. Fully self-contained, it includes a stainless steel drying chamber, atomizing nozzle, cyclone, product collection container, and an optional exhaust HEPA filter, all integrated into a portable unit. The dryer features a 2-fluid atomizing nozzle and an integrated peristaltic pump system to ensure consistent spray rates. It offers validatable process control, with parameters such as inlet airflow and temperature, spray rate, and delivery amount accessible via a color touchscreen control system. Additionally, the system can record data through a USB port. The system supports an evaporation capacity of 0.5 kg/hr (based on water at 210°C inlet / 80°C outlet) and conforms to CE, ATEX, UL, NFPA, and CSA standards, making it a versatile and reliable solution for laboratory-scale spray drying.

Benchtop spray dryer for drug discovery

Evaporation technology is used to reduce or remove the moisture content of a mixture. Considerations for choosing suitable evaporation equipment include the moisture content in the mixture, the boiling point of the solvent, heat sensitivity of the product, and the amount of material to be processed. Evaporators are used for applications such as obtaining fruit and vegetable concentrates in the food industry, concentrating aromas and herbal extracts in the cosmetics industry, and isolating active ingredients in the pharmaceutical industry.

Evaporation

Formulation technologies are an integral process in many industries such as pharma and food. Chemical mixtures require strict handling to combine the separate ingredients into the homogenized recipe that makes your final product. Formulation technology stores, mixes and subjects the elements to a range processing parameters according to your specifications to develop the base material. The resulting formulas are then weighed, formed, packaged, or sent for further formulation.

Formulation

In the pharmaceutical and chemical industries, producing clinical batches and developing processes on a small scale requires precise and reliable drying methods. Efficiently converting liquid solvents into dry powders poses challenges, especially when dealing with heat-sensitive substances and demanding GMP standards.
<h2>Facilitates small-scale production with precise control</h2>
The GSD-800 GENESIS™ by Freund is a Pilot GMP Spray Dryer System tailored for process development, clinical batches, and small-scale manufacturing. The system supports closed-loop spray drying with nitrogen for solvent processing through an optional upgrade. It includes a drying chamber, choice of nozzle, configurable cyclone, and exhaust fines filter, all designed for easy operation with minimal operator interaction. A unique lifting mechanism grants full access for service and cleaning, ensuring no hidden parts or blind spots. The system uses high-efficiency components, such as a modular gas disperser and exchangeable cyclone sections, to optimize yield and performance. Capable of handling various nozzle types (2-fluid, pressure, rotary atomizer, twin jet), it excels at converting liquid into powder efficiently with a drying gas flow rate of 120 kg/hr and a compressed air supply of 13.6 m³/hr at 6 bar, making it suitable for different industrial applications.

Pilot Gmp spray dryer system for small-scale manufacturing

In industrial processes involving incinerators, kilns, or furnaces, managing the temperature and humidity of exhaust gases is crucial. Without proper cooling, these gases can damage downstream air pollution control equipment and reduce overall plant efficiency.
<h2>Control temperature and humidity of hot gases</h2>
The Sorpt.X AC by Dürr is an evaporative gas cooling and conditioning system designed to protect downstream equipment and enhance air pollution control. Central to this system are the Sorpt.X NT atomizing nozzles, which introduce finely atomized water into the hot gas stream to control the temperature. The water evaporates, absorbing heat from the gases and producing free-flowing dust with no liquid discharge or wall buildup. This process increases plant production capacity by reducing gas volumes and protecting equipment from heat and spark damage. The system is versatile and can be integrated into new installations or retrofitted to existing setups. It is commonly used in applications like spray drying, wet and semi-dry scrubbing, and dust suppression.

Evaporative gas cooling system for industrial gases

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

Dispersing systems are used to produce emulsions of two immiscible liquids or dispersions of solid particles in a liquid medium. The mixers generally operate on the rotor/stator principle and apply a high shear force on the suspended particles to break them down. The choice of a dispersion mixer depends on the physical state of the material being dispersed, the continuous or batch nature of the process, desired particle size, and the viscosity of the mixture. Dispersion mixers are widely used in the food industry for the dispersion of solid ingredients in oil or water and in the coatings industry for the dispersion of pigments.

Dispersing

When producing baked goods such as biscuits and crackers, achieving consistent flavor enhancement can be challenging. Manual or imprecise application of oil or liquid flavors often leads to uneven coating, affecting both the taste and appearance of the final product.
<h2>Uniformly spray oils and flavors</h2>
The Meincke Sole Oil Sprayer by Bühler is designed to apply oils, fats, and liquid flavors to baked products such as biscuits, cookies, and crackers. Utilizing rows of oil discs that rotate both above and below the product on a stainless steel wire mesh band, it ensures even distribution. The system’s limit switches monitor oil levels continuously, preventing it from running dry. Additionally, users can easily adjust the quantity of sprayed liquid via a touch panel, and cleaning is more efficient due to the separate upper and lower oil circuits. This precise application results in a homogeneous coating, enhancing both flavor and product appearance.

Oil sprayer for biscuits and crackers

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

In fields such as pharmaceuticals, nanotechnology, and materials science, creating uniform, submicron particles is essential for drug delivery, catalysis, and advanced material production. Conventional drying methods often struggle with losses and inefficiency when working with minimal sample sizes.
<h2>Produce submicron particles with high yields</h2>
The Nano Spray Dryer B-90 HP from Buchi enables the generation of small particles, ranging from 200 nm to 5 μm, with an impressive yield of up to 90%. This system is designed to process sample volumes as small as 2 mL, minimizing product loss. It features a piezo-electric spray head and a high-voltage particle collector, both of which contribute to optimal particle recovery. The system supports both aqueous and organic solvents, and its gentle drying conditions help preserve the integrity of sensitive compounds. With an evaporation capacity of up to 0.2 L/h for water and higher for organic solvents, it offers unmatched productivity in laboratory settings. The Nano Spray Dryer B-90 HP is ideal for applications in pharmaceuticals, nanotechnology, and materials science, where precise particle size and high product recovery are critical.

Nano spray drying system for pharmaceuticals and nanotechnology

Rinsing

In industrial baking environments, ensuring that baked goods are easily released from trays, pans, and moulds is essential. Traditional manual greasing methods can be inconsistent and time-consuming, leading to uneven results and wasted ingredients.
<h2>Ensures consistent, efficient greasing</h2>
The Release Agent Sprayer from Bakon offers a precise and efficient solution for greasing various sized trays, pans, and moulds. Equipped with specially designed adjustable spray guns, it delivers an even and fine film of release agent, significantly reducing the amount of release agent or oil used. The system includes an automatic conveyor with adjustable guides and proximity sensors to ensure optimal spray gun positioning. Available as both a stand-alone and in-line machine, it is customizable to fit different production requirements. The spray guns number between 4 to 25, covering working widths from 400 to 1200 mm. Additional features such as an optional exhaust unit for oil mist extraction and sliding collecting trays for excess spray make it a versatile and hygienic choice for large-scale bakers. Operating at a medium to high capacity, it can process 50 to 2500 trays or pans per hour. The Release Agent Sprayer runs on air pressure requirements of 90 PSI / 6 bar and voltage of 3 x 400 VAC + Neutral + Ground, 50 Hz, with tank capacities of 10 to 20 liters.

Release agent sprayer for baking trays and moulds

Blending

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

In bakery production, achieving a consistent and high-quality glaze on large quantities of products can be challenging when done manually. Common issues include uneven application, excessive waste, and limited capacity, all of which can hinder productivity and product quality.
<h2>Ensure consistent glazing on various products</h2>
The Industrial Glaze Sprayer by Bakon is a high-capacity solution designed for large-scale bakery operations requiring precise and even glazing. It features an adjustable conveyor speed, a double glaze filter to prevent nozzle blockage, and a photo sensor with a PLC controller to actuate spray guns only when products are detected, minimizing waste. The system uses a movable funnel with an eccentric disc pump to ensure continuous supply and uniform temperature, enhancing the quality of the glaze applied. Ideal for glazing, jelly, or jam applications, the sprayer is equipped with an in-height adjustable spray bridge and multiple spray guns to cater to different product shapes and sizes. Designed with user-friendly controls and easy maintenance in mind, this equipment integrates seamlessly into both stand-alone and in-line production lines.

Industrial glaze sprayer for high-volume bakery production

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

In commercial baking where consistency and efficiency are critical, ensuring even greasing of baking trays and precise depositing of batter are often encountered challenges. This process aims to reduce waste, avoid contamination, and increase throughput.
<h2>Spray release agent and deposit batter efficiently</h2>
The Full Production Greasing and Depositing Line by Bakon integrates a Release Agent Sprayer and a Depositor to streamline the baking process. The Release Agent Sprayer ensures even coverage on trays, thus preventing sticking and simplifying clean-up. The exhaust unit minimizes overspray by capturing and recycling excess release agent. The subsequent Depositor accurately fills the trays with products like cake rusk, pound cake, muffins, and cupcakes. Designed for easy integration into existing production lines, this system allows for adjustable width and height settings, ensuring flexibility in application. Additionally, the production line supports a working width from 400 to 800 mm.

Full production greasing and depositing line for bakery products

In a fast-paced bakery setting, efficiently producing and packaging layered cakes can be challenging. Ensuring each layer is precisely applied and each end product is consistently sized is crucial for maintaining quality and meeting high demand.
<h2>Automated depositing and cutting for layered cakes</h2>
The production line from Bakon is designed to automate the process of building and packaging layered cakes. It begins with a base layer of cake, onto which syrup is sprayed, followed by the deposition of up to three layers of cream. A vibrating strewer then adds toppings like sprinkles, chocolate flakes, or nuts. Two inline ultrasonic cutting machines precisely cut the cakes into individual portions. After cutting, the pieces are automatically packed and ready for shipment. This system allows for interchangeable templates, making it versatile for various other products.

Full production line with depositing and ultrasonic cutting

Cutting

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

In the bakery industry, ensuring that cake batter is accurately deposited into molds can be time-consuming and can lead to product waste if not properly managed. Efficient batter handling and precise depositing are key challenges faced by industrial bakeries.
<h2>Accurately deposit cake batter into molds</h2>
The Cake Batter Depositing Line from Bakon brings together several processes into one streamlined system designed to improve efficiency and reduce waste. The line begins with a Release Agent Sprayer that applies oil or release agent to the inner sides of the pans, preventing the product from sticking. Next, the BD9 Depositor, equipped with a manifold, precisely deposits the batter into the molds. The Industrial Transfer Pump, controlled by a level sensor, ensures continuous and efficient batter supply from the mixing bowl to the Depositor hopper. The system's touch screen controls allow users to adjust dosing volumes and speeds, while maintaining high accuracy. This setup is designed for industrial-scale operations, ensuring consistent results and minimal waste.

Cake batter depositing line

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