Egg wash disc sprayer for bakery finishing
Achieve precise liquid application with minimal waste using this disc sprayer, designed for uniform coating of bakery and food products while reducing overspray and maximizing efficiency in your production line.
Evenly Coats and Finishes Bakery Products
The Disc Sprayer from BAKON presents an innovative solution in precision coating and finishing for bakery and food manufacturers. This machine excels in applying a thin, uniform layer of egg wash, glaze, or fondant, thanks to its adjustable disc flow control that minimizes overspray and product loss. Its design incorporates variable-speed conveyors and pumps, ensuring optimal operation for continuous and high-speed production lines. The Disc Sprayer is ideal for a variety of end-products such as chocolate-coated éclairs and syrup-soaked baklava, and it integrates seamlessly into both stand-alone and inline setups. With an operating width from 400 to 1200 mm, this equipment supports medium to high capacities, while its stainless steel construction ensures durability and easy maintenance. Optional features, like the eccentric disc pump and refrigerated collecting tank, accommodate extended use and specific application needs. The Disc Sprayer complies with hygiene standards, featuring quick-clean components that support efficient sanitization routines, thereby boosting production uptime.
Benefits
- Minimizes material waste with precise coating application.
- Enhances product quality through even distribution of coatings.
- Reduces cleaning time to maximize production efficiency.
- Supports HACCP standards with hygienic, easy-to-clean design.
- Adaptable to various production setups, catering to diverse production needs.
- Applications
- Sauces,Bakery products,Lasagna,Hummus,Soups,Mashed potatoes,Desserts,Spreads,Quiches,Ready-made meals,Plant-based products,Gravy,Food products,Creams,Mousses,Tapenades,Dips,Yoghurt,Dressings
- End products
- Fondant-covered cupcakes,Egg wash pretzels,Egg-washed bagels,Chocolate-coated eclairs,Egg wash croissants,Syrup-soaked baklava,Fondant-iced cookies,Chocolate-dipped strawberries,Chocolate-glazed donuts,Ganache-covered pastries,Jelly-coated cakes,Glazed pound cakes
- Steps before
- Product preparation,Mixing,Conveyor setup
- Steps after
- Coating,Decoration,Packaging
- Input ingredients
- egg wash,oil,liquor,water,thin fluids,fondant,chocolate,syrup,glaze
- Output ingredients
- coated products,glazed products,finished bakery items
- Market info
- Bakon is renowned for manufacturing high-quality industrial equipment tailored for the bakery sector, specializing in engineered-to-order solutions that enhance production efficiency and consistency across diverse baking operations globally.
- Number of Discs
- 2 - 8 (or more)
- Working Width
- 400 - 1200 mm (larger on request)
- Conveyor Speed
- 1 – 6 m/min
- Container Size
- 50 liters (customized sizes possible)
- Machine Capacity
- Medium to high
- Dimensions
- 1600 x 1330 x 1120 mm (l x w x h)
- Conveyor Dimensions
- 500 x 600 x 900 mm (l x w x h)
- Flow Adjustment
- Adjustable per disc
- Material
- Stainless steel and other non-corroding materials
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Fluid type
- Hot and cold (e.g.,egg wash,oil,water)
- Viscosity of product
- Thin fluids
- Product type
- Liquid coatings
- Temperature sensitivity
- Handles cold and warm fluids
- Cleanability
- Easy to clean
- Machine footprint
- 1600 x 1330 x 1120 mm (l x w x h)
- Conveyor dimensions
- 500 x 600 x 900 mm (l x w x h)
- Working width
- 400 - 1200 mm
- Material
- Stainless steel
- Disc count
- 2 - 8 (or more)
- Fluid capacity
- 50 liter container
- Conveyor type
- Poly cords,slat top chain,wire mesh belt or chain belt
- Control Panel Type
- Clear control panel for easy operation
- Integration Possibilities
- Easy to integrate in an existing production line
- Conveyor Type
- Poly cords,slat top chain,wire mesh belt,or chain belt
- Disc Pump Type
- Impeller pump or eccentric disc pump
- Disc Number
- 2 - 8 (or more)
- Working Width
- 400 to 1200 mm (larger on request)
- Refrigerated Collecting Tank
- Available as an option
- Hygienic Solutions
- HACCP compliance
- Pump Operational Time
- Can be equipped with eccentric disc pump for operations over 8 hours
- Cleaning Assistant Preparation
- Option for easier cleaning
- Machine Material
- Completely stainless steel and other non-corroding materials