Nano spray drying system for pharmaceuticals and nanotechnology

Transform minuscule samples into submicron particles effortlessly, achieving high yields and ensuring precise control over particle size. Experience enhanced productivity when working with delicate nanostructures, crucial for advancing pharmaceuticals, nutraceuticals, and innovative materials.

Processes Liquids into Fine Powders with High Efficiency

The Nano Spray Dryer B-90 HP from BUCHI Labortechnik is engineered to transform small liquid samples into fine powders with minimal product loss, making it an ideal solution for pharmaceuticals, nanotechnology, and food industries. This equipment employs a piezo-driven spray head and a high-voltage particle collector, allowing it to efficiently produce particles ranging from 200 nm to 5 µm. The innovative design ensures up to 90% yield, significantly enhancing throughput in spray drying and encapsulation processes. It supports varied applications, including nanopharmaceuticals, polymeric micelles, and encapsulated vitamins. The compact and user-friendly setup operates in bench-top or pilot settings and accommodates both aqueous and organic samples. With inert gas recirculation and EcoStream™ technology, it optimizes energy use and process safety. Designed for ease of integration, the Nano Spray Dryer B-90 HP ensures precise results and meets strict compliance standards in highly regulated industries.

Benefits

  • Achieves high yield rates up to 90%, enhancing production efficiency and minimizing material waste.
  • Preserves molecular integrity with gentle processing conditions, maintaining the efficacy of sensitive compounds.
  • Facilitates diverse applications from pharmaceuticals to functional foods, improving R&D versatility.
  • Supports safe operation with inert gas recirculation, preventing hazardous exposure and contamination.
  • Allows precise particle size control, optimizing product quality in advanced formulations.

General


Applications
Food,Vitamins,Proteins,Encapsulation of additives,Environmental applications,Fragrances,Nutraceuticals,Academia,Cosmetics,Functional foods,Probiotic bacteria,Cell transplantation,Nanotechnology,Flavors,Pharmaceuticals
End products
Bioplastic nanoparticles,Bioactive plant powders,Fortified juice powders,Biodegradable microbeads,Encapsulated omega-3 oils,Probiotic yogurt,Inhalable insulin,Uv-absorbing coatings,Perfume microcapsules,Flavor encapsulates,Extended-release vitamin capsules,Polymeric micelles,Nanoparticle-based vaccines,Nanopharmaceuticals
Steps before
Purification,Emulsification,Spray drying preparation,Sample preparation
Steps after
Encapsulation,Drug delivery formulation,Packing,Coating
Input ingredients
organic solvents,water,small sample amounts,nanoparticle types,self-assembly nanomaterials
Output ingredients
submicron particles,small particles,nanoparticles,polymeric micelles
Market info
Buchi is renowned for its expertise in laboratory and industrial solutions, particularly in producing high-quality equipment for chemical analysis and lab processes, known for precision and reliability in the pharmaceutical, chemical, and food industries.

Technical Specifications


Evaporation capacity
0.2 L/h H2O
Final particle size
200 nm - 5 μm
Yield
up to 90%
Maximum inlet temperature
120 °C
Sample throughput (H2O)
150 ml/h
Nozzle type
piezo electric spray head
Collector type
high voltage particle collector
Automation
Auto-Stop mode
Nebulizer sizes
small,medium,large
Nebulizer type
Precisely drilled meshes
Particle recovery
Efficient
Spray head
User-friendly
Collecting electrode tension
17,000 V
Spray drying method
Small particles into submicron particles

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Batch
Sample size processing
Small samples (< 2 mL)
Particle size range
200 nm - 5 µm
High yield rate
Up to 90%
Solvent evaporation
Gentle
Inert atmosphere operation
Yes
Nebulizer sizes
Small,Medium,Large

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Yes
Control panel type
User-friendly / Easy to Assemble
Discharge method
High voltage particle collector
Maximum inlet temperature
120 °C
Nozzle type
Piezo electric spray head

Custom Options


Control panel type
Digital display with user-friendly interface
Nebulizer sizes
Small,Medium,Large
Nozzle type
Piezo electric spray head
Collector type
High voltage particle collector
Spray head
User-friendly,easy to assemble and clean