Automatic loading system for production ovens

Enhance your bakery’s efficiency with this system designed for precise, high-speed loading and unloading of production ovens, ensuring consistent product quality and reducing manual labor.

Automates Oven Loading and Unloading

The OBER PRO II from WP Bakery Technologies revolutionizes commercial and industrial baking operations by offering a fully automated, modular oven loading system. Designed to enhance efficiency and quality, it expertly manages the loading, unloading, and processing of a wide range of bakery products, including slit rolls, rye breads, and pastries. Capable of serving up to 8 production ovens simultaneously, the system features integrated control panels and remote diagnosis for seamless operation. It optimizes throughput with loading speeds reaching 0.5 m/sec, maximizing productivity while ensuring consistent product quality. The highly energy-efficient design includes the ZYKLOTHERM® heating system, reducing operational costs. Constructed for durability, the system requires minimal maintenance, supported by WP Bakery’s engineering and customization services for specific production needs.

Benefits

  • Enhances productivity by optimizing oven utilization and reducing manual labor.
  • Ensures energy savings with efficient process control and the ZYKLOTHERM® system.
  • Maintains consistent high-quality products with precise automation and data recording.
  • Expands production flexibility with modular design accommodating up to 8 ovens.
  • Increases production reliability through centralized control and remote diagnostic capabilities.

General


Applications
Dough products,Rye breads,Soft wheat dough breads,Pastry,Bakery products,Baguette
End products
Square rolls,Tin loaves,Longmoulded rolls,Raisin rolls,Large roggenriese rye breads,Slit rolls
Steps before
Dough mixing,Final proofing
Steps after
Baking,Cooling,Packaging
Input ingredients
dough,final proofing cabinets
Output ingredients
baked goods,slit rolls,square rolls,raisin rolls,longmoulded rolls,pastry,baguette,tin loafs,soft wheat dough breads,large Roggenriese rye breads
Market info
Werner & Pfleiderer Lebensmitteltechnik is known for manufacturing high-quality industrial equipment for the food processing industry, specializing in mixing and extrusion systems. They have a strong reputation for engineering expertise and innovative solutions tailored to customer needs.

Technical Specifications


Capacity
Over 800 kg dough/hour
Operable baking area
200 m²
Traversing speed (vertical)
1.1 m/sec
Traversing speed (horizontal)
0.13 to 1.8 m/sec
Loading speed
0.5 m/sec
Emptying speed
0.39 m/sec
Deck oven depth
2,000 to 2,400 mm
Deck oven width
1,200 and 1,800 mm
Maximum temperature
Up to 350 °C
Oven count
Up to 8 MATADOR® MDV deck ovens
Automation
Fully automatic control

Operating Characteristics


Automation level
Fully automatic
Batch vs. continuous operation
Continuous
Energy efficiency
Optimal fully automatic process control
Control method
Central control system
Loading and unloading process
Integrated intelligent control system
Production data recording
Automatic
Networking capability
WP BakeryControl,REMOTE DIAGNOSIS
Rationalization
One-man operation possible
Loading speed
0.5 m/sec
Traversing speed
Vertical 1.1 m/sec,Horizontal 0.13 to 1.8 m/sec

Material Compatibility


Abrasion resistance
High
Biological compatibility
Approved for bakery production
Cleanability
Easy-to-clean surfaces
Corrosive resistance (e.g. acids)
Stainless steel construction
Impact resistance
Reinforced design
Thermal resistance
Up to 350 °C

Product type Characteristics


Rationalization
One-man operation possible


Energy Efficiency
ZYKLOTHERM® heating system
Modular Design Standards
Up to 8 production ovens
Automation and Control
PLC-controlled,Touch Display
Data Recording and Networking
WP BakeryControl and REMOTE DIAGNOSIS

Physical Characteristics


Machine footprint
Modular design for up to 8 production ovens
Discharge method
Table and conveyor belt solutions
Control panel type
Touch display for the entire plant
Loader mobility
Free-standing on wheels
Loader lifting system
"Elevator system" with counterweights
Oven capacity
Up to 8 MATADOR® MDV deck ovens
Oven dimensions
Deck oven depth 2,000 to 2,400mm,width 1,200 and 1,800mm
Baking temperature
Up to 350°C
Baking area
Operable baking area 200 m2

Custom Options


Control panel type
Touch display
Integration possibilities
Central control system,WP BakeryControl,REMOTE DIAGNOSIS
Modular design
Up to 8 production ovens
Loading system type
Automatic and manual options
Loader configuration
Free-standing on wheels