Pizza topping system for tomato sauce and ingredients
Streamline your pizza production with precise depositing of sauces and toppings, ensuring even distribution and customizable coverage for both Italian and American-style pizza bases.
Deposits and Spreads Pizza Toppings and Sauces
The LFP, DPS, CSP, and DRP models from GEA offer a complete solution for pizza manufacturers and large-scale food processors seeking precision in depositing and topping processes. These systems stand out for their modularity and adaptability across varied pizza styles and production needs. Utilizing high-speed, continuous operation, they employ volumetric cylinder systems and waterfall roller technology to ensure even distribution of sauces and toppings, covering both Italian and American-style bases.
Specifically designed for integration into automated production lines, these units offer flexibility through modular components that can accommodate a sequence of ingredient depositions. The system’s robust construction uses stainless steel and food-grade materials to meet stringent hygiene standards, while its removable parts facilitate quick cleaning and maintenance. Energy efficiency is enhanced through optimized motor control, reducing waste with recovery and recirculation features.
Equipped to handle solid, liquid, and slurry product types, these systems meet the demands of high-capacity operations. Moreover, customization options allow for bespoke configurations, backed by engineering support, to tailor the system for specific production goals, ensuring seamless integration and optimal performance in diverse food processing environments.
Benefits
- Enhances productivity by ensuring uniform application of sauces and toppings at high speeds.
- Minimizes ingredient waste through efficient recovery and recirculation systems.
- Reduces maintenance time with easily removable parts for quick and thorough cleaning.
- Improves product consistency across varied pizza styles, supporting high-quality standards.
- Facilitates seamless integration into existing production lines with modular and customizable components.
- Applications
- Food,Sauces,Pizza,Bakery products,Toppings
- End products
- Vegetable toppings,Italian-style pizza bases,Diced mozzarella,Filtered tomato sauce,American-style pizza bases,Customized tomato sauce shapes,Ham toppings
- Steps before
- Dough feeding,Pizza base preparation,Raw material analysis,Ingredient loading
- Steps after
- Baking,Cooling,Freezing,Packing
- Input ingredients
- raw pizza bases,baked pizza bases,tomato sauce,diced mozzarella,vegetables,ham
- Output ingredients
- Italian-style pizza bases,American-style pizza bases,pizzas with toppings
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Depositing Speed
- High-speed
- Capacity
- High throughput
- Automation Level
- Highly automated
- Coverage Customizability
- Whole,edge-free,custom shapes
- Material
- Stainless steel and food-grade materials
- Cleaning Ease
- Removable product parts
- Configuration Flexibility
- Modular,wheel-mounted units
- Ingredient Range
- Tomato sauce,mozzarella,vegetables,ham
- Dosing Accuracy
- Highly accurate volumetric cylinders
- Conveyor Compatibility
- Continuous or intermittent
- Working Mechanism
- Deposition and spreading of toppings
- Integrated Steps
- Sauce distribution,topping deposition
- Automation Level
- High
- PLC-controlled
- Changeover Time
- Minimal due to modular design
- Cleaning Method
- Removable parts for ease of cleaning
- Energy Efficiency
- Designed to minimize ingredient wastage
- Production Flexibility
- High,due to modular and movable units
- Batch vs. Continuous Operation
- Continuous inline operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Ingredient Types
- Tomato Sauce,Mozzarella,Vegetables,Ham
- Product Type
- Raw/Baked Pizza Bases
- Machine footprint
- Modular design
- Material composition
- Stainless steel
- Cleaning features
- Removable parts
- Mobility
- Wheel mounted
- Operational flexibility
- Moveable along processing lines
- Tank shape and size
- Not specified
- Feed/discharge method
- Conveyor system
- Depositor Type
- Spray heads,Waterfall depositor,Depositing head and spreader
- Ingredient Flexibility
- Tomato sauce,diced mozzarella,vegetables,ham
- Spraying Configuration
- Configurable for different pizza sizes and shapes
- Conveyor Compatibility
- Continuous or intermittent running conveyor
- Spreading Mechanism
- Rotating finger devices for traditional spoon effect
- Automation
- High speed,modular,and food-grade
- Mobility
- Wheel mounted for easy movement and cleaning
- Cleaning Design
- Removable conveyor and parts for hygiene compliance
- Topping Sequence
- Modular units for custom ingredient sequencing
- Covering Style
- American-style full coverage or Italian-style with free edges
- Targeting Mask
- For leaving free edges typical,Italian-style pizzas
- Production Capacity
- High capacity for automated production
- Product Recovery
- Integrated product-loading and recovery conveyors
- Material Construction
- Stainless steel and food-grade materials