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Producing high-quality wafer sandwiches requires precise and efficient cream application. Traditional methods may be inconsistent and labor-intensive, leading to potential quality variability. Ensuring uniform cream distribution on each wafer sheet is critical for maintaining product quality and consistency.
<h2>Automatically applies cream with contact spreading</h2>
The Contact Spreading Machine WZKT by Hebenstreit is designed for fully automatic cream application using the contact method. This technology ensures that each wafer sheet receives a consistent cream layer by directly contacting the spreading roller. The machine can handle up to 40 wafer sheets per minute and supports a spreading width of up to 500 mm. The system allows non-creamed cover sheets to pass through by adjusting the conveyor belt height, ensuring flexibility in wafer sandwich compositions. In the downstream stacking station, creamed sheets are layered, and a cover sheet is placed on top to form the final sandwich. The machine’s automated operation reduces labor costs and increases production efficiency.

Contact spreading machine for cream application on wafer sheets

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Spreading

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solid

Batch

In the production of confectionery, particularly hollow wafers, precise spreading of fat creams onto wafer sheets is crucial. This ensures consistent quality and efficient use of raw materials across batches.
<h2>Uniformly spreads fat creams onto hollow wafers</h2>
The Franz Haas WSTBF is a hollow wafer film-spreading machine by Bühler that excels in precision and efficiency. This equipment spreads a cream film of 3-7 mm onto up to 60 hollow wafer sheets per minute. The wafers are positioned edge to edge in the buffer zone and pass underneath the film-spreading head where a consistent cream film is laid onto the sheets. A spreading device then pushes the cream into the hollow wafer cavities, preparing the sheets for folding. Key features include precise control over cream distribution and sturdy Makrolon windows for process monitoring. By distributing the cream uniformly, this machine ensures sustainable use of materials, reducing waste. This makes it ideal for applications in the confectionery industry, particularly for the production of high-quality hollow wafers.

Hollow wafer film-spreading machine for confectionery

To coat your consumer products with color or taste-enhancing substances, specialized technologies are available that ensure all the contents are individually and evenly covered. The process starts with loading your goods onto rotating drums, exposing the products to spray nozzles that treat them with your prescribed coating formula.

Coating

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

In the wafer production process, applying cream between wafer sheets can be a challenging task due to the need for precision and uniformity. Achieving smooth, consistent cream layers without gaps or disruptions is crucial for quality and product integrity.
<h2>Automates cream application with high capacity</h2>
The Film Spreading Machine WZTD from Hebenstreit is designed to automate the process of applying cream to wafer sheets using the film method. The machine features a film knife that gently transfers the cream film from the spreading roller onto the wafer sheet, ensuring uniform application. Versatile spreader head versions are available for cream, chocolate, caramel, or jam. The wafer sheets are fed continuously under the spreader head, which applies the cream without any gaps, then stacks them to form a sandwich with a cover sheet. The modular design allows for customization, including additional spreader heads, stacking stations, or devices for sprinkling chopped nuts. The machine can handle spreading widths up to 1,000 mm and achieve outputs of up to 120 wafer sheets per minute.

Wafer sheet cream application system

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

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Spreading Technologies

Which spreading equipment technology do you need?

Contact spreading machine for cream application on wafer sheets

Hollow wafer film-spreading machine for confectionery

Wafer sheet cream application system

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