Cream preparation plant for wafer production
Achieve consistent cream texture and optimal weight for perfect wafer production with streamlined mixing and feeding solutions designed for high-capacity demands.
Mixes and Feeds Creams for Wafer Production
The Cream Preparation Plant CMA from Hebenstreit GmbH is engineered for precision in creating homogeneously mixed creams, vital for efficient wafer and snack production. It features a highly effective mixing turbine and rotating knife shaft to produce a light, fluffy cream within just 6 to 8 minutes, depending on the raw material and recipe. Ideal for food, snack, confectionery, and bakery industries, it supports a wide array of end-products, including flat, hollow, and coated wafers, curls, and filled snacks.
Capable of processing up to 800 kg/h, the plant operates both continuously and in batch modes, making it versatile for varying production demands. Integration is seamless, utilizing a cream holding tank with an agitator scraper and a conveying pump to ensure constant feeding to one or more spreader heads, enhancing operational efficiency. Furthermore, it optimizes power consumption through advanced motor controls.
Constructed for longevity and hygiene, it includes components like double-walled tanks and automated cleaning features to ensure compliance with industry standards while minimizing downtime for maintenance. Hebenstreit offers customization options to meet specific production requirements, supported by global engineering teams ready to assist with design and implementation.
Benefits
- Ensures consistent cream texture for superior wafer quality.
- Increases production efficiency with rapid 6 to 8-minute batch mixing.
- Enhances operational flow with continuous cream feeding to spreader heads.
- Minimizes energy costs through optimized motor and mixing technology.
- Reduces maintenance downtime with automated cleaning and robust construction.
- Applications
- Wafers,Snacks,Pet food,Cereals,Sweets,Extruded products,Breakfast cereals,Filled snacks
- End products
- Moulded wafers,Pork rind snacks,Flakes,Spirals,Curls,Coated hollow wafers,Rings,Protein crisps,Flat wafers,Microcrispies,Hollow wafers,Malt rings,Flat breads,Whole grain curls,Legumes snacks,Crispies,Filled shapes,Croûtons,Coated wafers,Balls,Sticks
- Steps before
- Batter Preparation,Raw Material Preparation
- Steps after
- Baking,Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
- Input ingredients
- cream ingredients,recipe ingredients,raw material
- Output ingredients
- homogeneously mixed cream,light and fluffy cream
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Capacity
- up to 800 kg/h
- Batch size
- up to 200 kg
- Mixer size
- 150 l,300 l
- Mixing time
- approx. 6-8 minutes
- Automation
- Fully automatic feeding
- Mixing method
- Highly effective mixing turbine and rotating knife shaft
- Conveying
- Continuous feeding to spreader head
- Working mechanism
- Homogeneous mixing
- Integration level
- Fully automatic feeding
- Batch vs. continuous operation
- Batch
- Cleaning method
- Manual/CIP
- Automation level
- Manual / Automatic
- Mixing time
- Approx. 6-8 minutes
- Cream feeding method
- Continuous to spreader head
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Abrasion resistance
- Suitable for delicate creams
- Container shape compatibility
- Compatible with cream holding tanks
- Mixer size
- 150 l,300 l
- Batch size
- up to 200 kg
- Max. capacity
- up to 800 kg / h
- Total mixing time
- approx. 6-8 minutes
- Discharge method
- Continuous feeding
- Holding tank type
- Double-walled
- Batch size
- up to 200 kg
- Capacity
- up to 800 kg/h
- Control panel type
- Automatic / Manual
- Mixing turbine
- Highly effective
- Rotating knife shaft
- Included
- Agitator wiper
- Rotating
- Holding tank
- Double-walled
- Level sensor
- Included
- Cream conveying pump
- Continuous feeding