High speed pneumatic depositor for bakery applications

When depositing batters, creams, and sauces, achieving consistent portion control and spread without air pockets is crucial for quality end products in high-speed production environments.

Deposits and Spreads Batters and Creams

The Servo Driven RP Depositor from Unifiller is designed to offer precise portioning and spreading, catering specifically to the needs of bakeries and food production facilities. This versatile machine can configure up to 18 ports, enabling efficient processing of batters, creams, fillings, and sauces. Its servo-driven operation ensures high-speed capabilities, achieving up to 80 cycles per minute, tailored for products like cupcakes, eclairs, and pet food kibbles.

What sets the RP Depositor apart is its submerged rotary piston, which reduces air pockets and enhances product consistency. The equipment integrates seamlessly into existing production lines with adjustable nozzle centers and a touchscreen control panel offering easy recipe storage and changeovers. Notably, the depositor supports flexible depositing into single cavities, round pans, or sheet pans with a max spread width of 25 inches (63 cm).

Designed with maintenance in mind, the RP Depositor allows tool-free adjustments and simple washdown procedures. With a deposit range accommodating from 0.25 oz to 14 oz, its robust piston mechanism handles particle sizes up to 3/4 inch cubes (19 mm), making it suitable for a variety of viscous products. Operating at 4 CFM @ 80 psi, it optimizes air power use, reflecting Unifiller’s commitment to energy efficiency.

Benefits

  • Enhances product consistency with minimized air pockets using submerged rotary piston design.
  • Increases efficiency with high-speed, servo-driven operation up to 80 cycles per minute.
  • Reduces labor demands with user-friendly touchscreen controls and recipe storage.
  • Adapts to diverse production needs with adjustable nozzle centers and large deposit range.
  • Simplifies maintenance with tool-free adjustments and easy washdown capability.

General


Applications
Sauces,Batters,Muffins,Creams,Pet food,Pastry,Cakes,Chocolate,Brownies,Fillings
End products
Baking mixes,Pet food kibbles,Caramel fillings,Cupcakes,Pound cakes,Custard,Ganache,Lemon bars,Eclairs,Enchilada sauce
Steps before
Mixing,Ingredient Preparation
Steps after
Baking,Cooling,Packaging
Input ingredients
batters,creams,fillings,sauces
Output ingredients
muffins,cakes,pastry,brownies,chocolate
Market info
Unifiller Systems is known for manufacturing innovative and precise food processing and bakery equipment, specializing in automated portioning and depositing solutions that enhance efficiency and consistency for bakeries and food production lines globally.

Technical Specifications


Speed
Up to 80 cycles per minute
Deposit Range
0.25oz – 14oz
Particle Size
Up to 3/4″ cubes (19 mm)
Air Power
4 CFM @ 80 psi
Washdown Capability
Easy Washdown
Piston Type
Submerged rotary piston
Nozzle Adjustment
Adjustable nozzle centers
Control
Touchscreen controls with recipe storage
Maximum Spread Width
25″ (63 cm)
Configuration
Up to 18 ports

Operating Characteristics


Working Mechanism
Servo Driven Rotary Piston
Integrated Steps
Portion Depositing and Spreading
Batch vs Continuous Operation
Batch / Inline Continuous
Automation Level
Touchscreen Controls
Changeover Time
Easy to Operate
Cleaning Method
Easy Washdown

Material Compatibility


Cleanability
Easy Washdown
Density/particle size
.25oz – 14oz,Up to 3/4" cubes (19 mm)

Product type Characteristics


Material Handling
Batters,creams,fillings,sauces
Deposition Type
Single cavities,round pans,sheet pans

Physical Characteristics


Discharge method
Submerged rotary piston
Nozzle centers
Adjustable
Spread width
Up to 25″ (63 cm)
Ports configuration
Up to 18 ports
Control panel type
Touchscreen controls

Custom Options


Control panel type
Touchscreen
Integration possibilities
Automated lines
Nozzle centers
Adjustable
Number of ports
Up to 18 ports
Recipe storage
Available