High speed pneumatic depositor for bakery applications
When depositing batters, creams, and sauces, achieving consistent portion control and spread without air pockets is crucial for quality end products in high-speed production environments.
Deposits and Spreads Batters and Creams
The Servo Driven RP Depositor from Unifiller is designed to offer precise portioning and spreading, catering specifically to the needs of bakeries and food production facilities. This versatile machine can configure up to 18 ports, enabling efficient processing of batters, creams, fillings, and sauces. Its servo-driven operation ensures high-speed capabilities, achieving up to 80 cycles per minute, tailored for products like cupcakes, eclairs, and pet food kibbles.
What sets the RP Depositor apart is its submerged rotary piston, which reduces air pockets and enhances product consistency. The equipment integrates seamlessly into existing production lines with adjustable nozzle centers and a touchscreen control panel offering easy recipe storage and changeovers. Notably, the depositor supports flexible depositing into single cavities, round pans, or sheet pans with a max spread width of 25 inches (63 cm).
Designed with maintenance in mind, the RP Depositor allows tool-free adjustments and simple washdown procedures. With a deposit range accommodating from 0.25 oz to 14 oz, its robust piston mechanism handles particle sizes up to 3/4 inch cubes (19 mm), making it suitable for a variety of viscous products. Operating at 4 CFM @ 80 psi, it optimizes air power use, reflecting Unifiller’s commitment to energy efficiency.
Benefits
- Enhances product consistency with minimized air pockets using submerged rotary piston design.
- Increases efficiency with high-speed, servo-driven operation up to 80 cycles per minute.
- Reduces labor demands with user-friendly touchscreen controls and recipe storage.
- Adapts to diverse production needs with adjustable nozzle centers and large deposit range.
- Simplifies maintenance with tool-free adjustments and easy washdown capability.
- Applications
- Sauces,Batters,Muffins,Creams,Pet food,Pastry,Cakes,Chocolate,Brownies,Fillings
- End products
- Baking mixes,Pet food kibbles,Caramel fillings,Cupcakes,Pound cakes,Custard,Ganache,Lemon bars,Eclairs,Enchilada sauce
- Steps before
- Mixing,Ingredient Preparation
- Steps after
- Baking,Cooling,Packaging
- Input ingredients
- batters,creams,fillings,sauces
- Output ingredients
- muffins,cakes,pastry,brownies,chocolate
- Market info
- Unifiller Systems is known for manufacturing innovative and precise food processing and bakery equipment, specializing in automated portioning and depositing solutions that enhance efficiency and consistency for bakeries and food production lines globally.
- Speed
- Up to 80 cycles per minute
- Deposit Range
- 0.25oz – 14oz
- Particle Size
- Up to 3/4″ cubes (19 mm)
- Air Power
- 4 CFM @ 80 psi
- Washdown Capability
- Easy Washdown
- Piston Type
- Submerged rotary piston
- Nozzle Adjustment
- Adjustable nozzle centers
- Control
- Touchscreen controls with recipe storage
- Maximum Spread Width
- 25″ (63 cm)
- Configuration
- Up to 18 ports
- Working Mechanism
- Servo Driven Rotary Piston
- Integrated Steps
- Portion Depositing and Spreading
- Batch vs Continuous Operation
- Batch / Inline Continuous
- Automation Level
- Touchscreen Controls
- Changeover Time
- Easy to Operate
- Cleaning Method
- Easy Washdown
- Cleanability
- Easy Washdown
- Density/particle size
- .25oz – 14oz,Up to 3/4" cubes (19 mm)
- Material Handling
- Batters,creams,fillings,sauces
- Deposition Type
- Single cavities,round pans,sheet pans
- Discharge method
- Submerged rotary piston
- Nozzle centers
- Adjustable
- Spread width
- Up to 25″ (63 cm)
- Ports configuration
- Up to 18 ports
- Control panel type
- Touchscreen controls
- Control panel type
- Touchscreen
- Integration possibilities
- Automated lines
- Nozzle centers
- Adjustable
- Number of ports
- Up to 18 ports
- Recipe storage
- Available