Wafer baking machine for flat and hollow wafer sheets

Effortlessly produce high-quality flat and hollow wafer sheets with precise thickness tolerance, ideal for snack innovation and streamlined confectionery production.

Bakes and Cools Wafer Sheets Efficiently

The Wafer Baking Machine WAQ from Hebenstreit GmbH is designed for efficient production of flat and hollow wafer sheets. It features a robust modular design, accommodating small to medium production capacities. Operating at speeds of up to 40 wafer sheets per minute, its solid baking tong chain withstands years of high-load operation. A precise locking system ensures consistent wafer thickness, with adjustments allowing a tolerance of +/- 0.1 mm. This machine excels in flexibility, suitable for flat wafers, hollow wafers, and coated variants. Integration into existing lines is seamless, thanks to comprehensive batter preparation, baking, cooling, conditioning, and cutting processes. With heat-stabilized, low-maintenance ball bearings and easy lubrication, the WAQ ensures longevity and reduced downtime, making it ideal for food and snack production industries.

Benefits

  • Enhances production efficiency with high-speed operation of up to 40 wafers per minute.
  • Minimizes maintenance with a durable baking tong chain and easy lubrication system.
  • Achieves consistent product quality with precise wafer thickness control at +/- 0.1 mm.
  • Adapts to varying production needs with a modular design for capacity expansion.
  • Integrates seamlessly into existing production lines for versatile application flexibility.

General


Applications
Special products,Snacks,Pet food,Coated wafers,Moulded wafers,Flat wafers,Cereals,Sweet snacks,Hollow wafers,Extruded products,Whole grain products
End products
Hollow wafer sheets,Fiber-rich whole grain bars,Coated wafer sheets,Chocolate-filled wafer snacks,Potato rings,Sweet breakfast cereals,Flat wafer sheets,High-fiber pet kibble,Vegan protein snacks,Extruded corn curls
Steps before
Batter Preparation
Steps after
Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
Input ingredients
batter,raw materials for wafer production
Output ingredients
flat wafer sheets,hollow wafer sheets
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Capacity
up to 40 wafer sheets per minute
Baking Tongs
28 up to 76
Wafer Thickness Tolerance
± 0.1 mm
Automation
Fully automatic
Maximum Baking Tongs
76
Locking System
Turning movement of the locking bolt

Operating Characteristics


Working Mechanism
Automatic
Capacity
Up to 40 wafer sheets per minute
Modular Design
Yes
Changeover Capability
Gradual increase to maximum 76 baking tongs
Automation Level
Fully automatic
Maintenance
Low-maintenance ball bearings
Adjustment Precision
Wafer thickness tolerance of +/- 0.1 mm
Cleaning Method
Easy regreasable lubrication nipples
Temperature Control
Steam pressure system

Physical Characteristics


Baking Tongs
28 up to 76
Material of locking bolt
Stainless steel

Custom Options


Modular Design
Capacity increase up to 76 baking tongs
Robustness
Solid baking tong frame
Low Maintenance
Heat-stabilized,regreasable ball bearings
Wafer Thickness Tolerance
± 0.1 mm
Baking Tong Locking System
Turning movement of the stainless steel locking bolt