Long-cut pasta production line
Optimize your long-cut pasta production with a single-tier system designed for precise moisture control and consistent quality from extrusion to cooling.
Processes Long-Cut Pasta from Extrusion to Cooling
The Long-cut Pasta Single-Tier Production Line offers a complete solution for pasta producers, incorporating cutting-edge technologies such as TAS and Vacuum technology to streamline the drying and cooling processes. The production line starts with extrusion, followed by pre-drying to eliminate excess moisture, and then transitions to an accelerated drying stage in the TAS HP dryer, ensuring precise temperature and humidity control. This system consistently delivers high-quality spaghetti, fettuccine, and more, by maintaining ideal gluten elasticity through low-temperature vacuum processing and gentle mixing. The stainless-steel dosage and press system, along with integrated spreaders, optimize the mixing and spreading operations while minimizing waste. With a design focused on continuous single-tier operation, this line allows for high-capacity throughput and smooth integration into existing production facilities. Enhanced by a user-friendly PLC interface, maintenance access from both sides, and the inclusion of a stripper saw for precise length cutting, the equipment ensures efficient and reliable long-cut pasta production.
Benefits
- Enhances pasta quality by maintaining optimal gluten elasticity through gentle, low-temperature processing.
- Maximizes production efficiency with precise temperature and humidity control, reducing downtime.
- Increases yield with a system that recycles scraps back into the mixing process.
- Reduces manual labor through easy maintenance access and integrated waste management.
- Supports high-capacity operation with continuous single-tier processing and rapid throughput.
- Applications
- Long-cut pasta,Breakfast cereals,Dry pasta,Snacks
- End products
- Spaghetti,Fettuccine,Bucatini,Vermicelli,Linguine,Tagliatelle
- Steps before
- Extrusion,Pre-drying
- Steps after
- Cooler,Packaging
- Input ingredients
- semolina,water
- Output ingredients
- long-cut pasta
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Dryer Type
- Single-tier
- Dish Capacity
- Full capacity of TAS technology
- Automation
- TAS and Vacuum technology
- Mixing Method
- Slow rotation of mixing paddles
- Spreader Options
- Single or multiple spreader with sticks
- Stick Length
- 1500,2000,or 2500 mm
- Sensors
- Stainless-steel tank with dough level sensor
- Cooling Access
- Accessible from both sides
- Pre-dryer Function
- Eliminates water from outermost layer
- Drying Process
- Accelerated drying and stabilization
- Working mechanism
- Extrusion,Pre-dry,Dry,Cool
- Integrated steps
- Extrusion,Drying,Cooling
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Continuous
- Cleaning method
- CIP compatible
- Energy efficiency
- Optimized for moisture control
- Air incorporation control
- Ventilation units
- Corrosion resistance
- Stainless steel
- Cleanability
- Easy to clean surfaces
- Temperature resistance
- Low temperature operation
- Abrasion resistance
- Smooth surface finish
- Biological compatibility
- Food-grade materials
- Tank material
- Stainless steel
- Discharge method
- Single-tier
- Spreader length
- 1500mm,2000mm,2500mm
- Dryer types
- Single-tier dryer,TAS HP dryer
- Control panel type
- PLC-controlled
- Integration possibilities
- TAS technology,Vacuum technology
- Discharge method
- Stripper saw unit for pasta removal and cutting
- Spreader options
- Single or multiple with sticks 1500,2000,or 2500 mm