Automatic wafer baking machine for high-capacity production
Streamline your wafer and snack production with a high-speed solution designed for precise baking and seamless integration into your current process flow.
Produces and Bakes Various Wafer Types
The Wafer Baking Machine BAC from HEBENSTREIT is a versatile, fully automatic system engineered for efficient production of various wafer products, including flat, coated, and hollow wafers. Utilizing robust baking tong technology, it ensures precise control over wafer thickness with a tolerance of just +/- 0.1 mm, enabling consistent quality across batches. With a capacity of up to 65 wafer sheets per minute, the BAC machine supports large-scale operations and continuous production lines in food manufacturing. Its heating system offers flexible fuel options, using natural or LPG gas, and features a separated heating chamber to enhance maintenance intervals and bearing life. The integrated laser cleaning system automates the cleaning of baking plates, eliminating the need for time-consuming manual methods and ensuring long-term surface integrity. Designed for seamless integration, the machine is compatible with PLC systems, allowing for streamlined automation and monitoring. Available options in material construction cater to diverse industry standards, making it ideal for confectionery, bakery, and snack production environments.
Benefits
- Ensures consistent product quality with precise thickness control of +/- 0.1 mm.
- Enhances production efficiency with a high output of up to 65 wafer sheets per minute.
- Reduces maintenance costs due to the durable baking tong locking system and extended intervals between services.
- Increases flexibility with customizable wafer designs and heating options.
- Streamlines cleaning processes with automated laser cleaning technology, reducing downtime.
- Applications
- Special products,Pet food,Functional flours,Coated wafers,Moulded wafers,Flat wafers,Cereals,Sweet snacks,Protein crisps,Pork rind snacks,Hollow wafers,Extruded products,Breakfast cereals,Whole grain products,Filled snacks,Savoury snacks
- End products
- Whole grain crispbread,Biodegradable snack packaging,Tvp protein crisps,Croûtons,Flat bread wafers,Microcrispies,Malt rings,Pork crackling snacks,Wafer balls,Flaked cereals,Chocolate-coated wafers,Wafer sticks,Legume snacks,Snack pellets
- Steps before
- Batter Preparation,Raw Material Preparation
- Steps after
- Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
- Input ingredients
- batter,natural gas,propane,butane
- Output ingredients
- flat wafer sheets,hollow wafer sheets,wafer sticks,wafer balls,wafer nuts
- Market info
- Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.
- Capacity
- Up to 65 wafer sheets per minute
- Baking Tongs
- 35 up to 150
- Baking Plate Size
- Up to 1,000 x 350 mm
- Wafer Thickness Tolerance
- ±0.1 mm
- Heating System
- Natural gas or propane/butane gas (LPG)
- Automation
- Fully automatic
- Working Mechanism
- Fully automatic
- Integrated Steps
- Batter preparation to wafer baking
- Batch vs. Inline Flow
- Continuous inline
- Automation Level
- PLC-controlled
- Changeover Time
- Minimal due to quick adjustment features
- Cleaning Method
- Fully automatic laser cleaning
- Energy Efficiency
- Optimized gas heating system
- Maintenance Interval
- Extended due to robust design
- Capacity Rate
- Up to 65 wafer sheets per minute
- Material Compatibility
- Diverse wafer shapes and sizes
- Temperature Control
- Precise steam pressure management
- Cleanability
- Easy to clean with laser cleaning technology
- Abrasion resistance
- Virtually wear-resistant locking system
- Density/particle size
- Adjustable with a tolerance of +/- 0.1 mm
- Customization of Baking Plates
- Fine,medium,or deep reeding
- Special engraving
- Baking Tong Locking System
- No-play opening and closing
- Heating System
- Natural gas or propane/butane gas
- Laser Cleaning System
- Fully automatic baking plate cleaning