Automatic wafer baking machine for high-capacity production

Streamline your wafer and snack production with a high-speed solution designed for precise baking and seamless integration into your current process flow.

Automatic wafer baking machine for high-capacity production
Great for making:
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Produces and Bakes Various Wafer Types

The Wafer Baking Machine BAC from HEBENSTREIT is a versatile, fully automatic system engineered for efficient production of various wafer products, including flat, coated, and hollow wafers. Utilizing robust baking tong technology, it ensures precise control over wafer thickness with a tolerance of just +/- 0.1 mm, enabling consistent quality across batches. With a capacity of up to 65 wafer sheets per minute, the BAC machine supports large-scale operations and continuous production lines in food manufacturing. Its heating system offers flexible fuel options, using natural or LPG gas, and features a separated heating chamber to enhance maintenance intervals and bearing life. The integrated laser cleaning system automates the cleaning of baking plates, eliminating the need for time-consuming manual methods and ensuring long-term surface integrity. Designed for seamless integration, the machine is compatible with PLC systems, allowing for streamlined automation and monitoring. Available options in material construction cater to diverse industry standards, making it ideal for confectionery, bakery, and snack production environments.

Benefits

  • Ensures consistent product quality with precise thickness control of +/- 0.1 mm.
  • Enhances production efficiency with a high output of up to 65 wafer sheets per minute.
  • Reduces maintenance costs due to the durable baking tong locking system and extended intervals between services.
  • Increases flexibility with customizable wafer designs and heating options.
  • Streamlines cleaning processes with automated laser cleaning technology, reducing downtime.

General


Applications
Special products,Pet food,Functional flours,Coated wafers,Moulded wafers,Flat wafers,Cereals,Sweet snacks,Protein crisps,Pork rind snacks,Hollow wafers,Extruded products,Breakfast cereals,Whole grain products,Filled snacks,Savoury snacks
End products
Whole grain crispbread,Biodegradable snack packaging,Tvp protein crisps,Croûtons,Flat bread wafers,Microcrispies,Malt rings,Pork crackling snacks,Wafer balls,Flaked cereals,Chocolate-coated wafers,Wafer sticks,Legume snacks,Snack pellets
Steps before
Batter Preparation,Raw Material Preparation
Steps after
Sheet Cooling,Conditioning,Spreading,Stacking,Sandwich Cooling,Cutting,Discharge,Distribution
Input ingredients
batter,natural gas,propane,butane
Output ingredients
flat wafer sheets,hollow wafer sheets,wafer sticks,wafer balls,wafer nuts
Market info
Hebenstreit is known for specializing in the manufacture of industrial equipment for wafer production, offering advanced technology and customization for the food industry, with a reputation for high-quality and reliable machinery.

Technical Specifications


Capacity
Up to 65 wafer sheets per minute
Baking Tongs
35 up to 150
Baking Plate Size
Up to 1,000 x 350 mm
Wafer Thickness Tolerance
±0.1 mm
Heating System
Natural gas or propane/butane gas (LPG)
Automation
Fully automatic

Operating Characteristics


Working Mechanism
Fully automatic
Integrated Steps
Batter preparation to wafer baking
Batch vs. Inline Flow
Continuous inline
Automation Level
PLC-controlled
Changeover Time
Minimal due to quick adjustment features
Cleaning Method
Fully automatic laser cleaning
Energy Efficiency
Optimized gas heating system
Maintenance Interval
Extended due to robust design
Capacity Rate
Up to 65 wafer sheets per minute
Material Compatibility
Diverse wafer shapes and sizes
Temperature Control
Precise steam pressure management

Material Compatibility


Cleanability
Easy to clean with laser cleaning technology
Abrasion resistance
Virtually wear-resistant locking system
Density/particle size
Adjustable with a tolerance of +/- 0.1 mm

Physical Characteristics


Customization of Baking Plates
Fine,medium,or deep reeding
Special engraving

Custom Options


Baking Tong Locking System
No-play opening and closing
Heating System
Natural gas or propane/butane gas
Laser Cleaning System
Fully automatic baking plate cleaning
Product Groups
Bakery Food Pet food Protein Snacks
Processes
Baking Cleaning Cooling Cutting Discharging Distribution Heating Separation Spreading Stacking