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Industrial Cleaning Equipment

Industrial autoclaves are hermetic containers that kill microorganisms such as bacteria, viruses, and spores by using steam under high pressure. The steam is pumped at a higher pressure than normal atmospheric pressure to reach a temperature of 121–140 °C. As steam is pumped into the main chamber of the autoclave, it replaces air and creates a vacuum seal. The pressure vessel kills pathogens and microbes, but industrial autoclaves may also be used to reinforce composite materials, and laminate surfaces. Sensitive products such as foods and pharmaceuticals typically use wet steam autoclaves to sterilize containers and instruments because moisture can penetrate tight areas. But other applications, such as wood treatment or rubber vulcanizing, may also be subjected to dry steam techniques.

Industrial autoclaves

Wastewater treatment is a three-step process involving the removal of contaminants and impurities from the water. Wastewater goes into settling tanks where floating (scum) and suspended (sludge) solids are removed by mechanical means such as blades. The clarified water is then sent to a secondary biological treatment where air helps the bacterial growth which consumes unwanted material still present. Further purification takes place in the tertiary process.

Wastewater treatment systems

Blow Off Systems

Crate washers

Depyrogenation Systems

GMP Washers

IBC Washers

Scrubbers

Industrial washing cabinets

gmp-washer-300

GMP washer (300)

The topical route is a convenient route for the self-administration of drugs. But turning a pharmaceutical formulation into an easy-to-use cream involves specialized cream manufacturing equipment. Topical dosage forms are essentially an emulsion of oil and water.  But the ratios can be changed to process it into lotions, ointments, and gels.

Cream

The nearly 5,000 known minerals on earth share some characteristics to be classified as minerals – they are inorganic, solid, naturally occurring elements and have a particular chemical formula and an ordered internal geometric structure. However, minerals are not all the same. One way to divide them is based on their physical characteristics such as hardness, luster, color, and shape. For example, the diamonds we use to make jewelry are very hard minerals while talc is a soft mineral; gold is a shiny mineral while others are less so.

Minerals

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Pet food is a specialty food mostly based on formulated ingredients for various nutritional and dietary requirements. Pet food formulas are becoming more diverse and complex, considering the special health conditions and needs of young and aging pets that live in cities. The production of pet food is similar to processing food in general when it comes to fresh feedstock and flesh products.

Pet food

Essential oils are known as the liquid gems of nature. The sweet-smelling essences impact not just our senses but also our biochemical and cellular make-up. Besides aromatherapy, the products of an essential oil extraction system found applications in pharmaceuticals and foods.

Essential oil

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

Energy is constantly changing, but it finds rest in a fuel. Once exposed to heat, though, these natural materials release their captured energy. Every aspect of everyday life – from manufacturing to digital services – is powered by the mastery of this complex conversion from fuel to energy.

Fuel

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

With the increase in the world population and rising concerns for environmental sustainability, the market for suitable new protein sources is expanding rapidly. Traditional agricultural methods alone can’t deliver sufficient protein to meet the projected food demand over the next decades. Insects provide an alternative source of nutrients. But insect protein does not mean direct insect consumption. Extracting protein and amino acids from farmed insects is more sustainable and efficient. Specialized insect protein processing technology is driving the transformation toward new protein sources.

Insect protein

Industrially manufactured soups gained traction in the 19th century when canning was invented and they have been warming us ever since. Whether it’s a classic ready-to-eat canned soup, condensed soup or a dry soup mix, soup manufacturing equipment for mixing, cooking, boiling, or sterilizing caters to every manufacturer’s production requirements.

Soup

Cannabinoids are natural compounds obtained from the Cannabis sativa plant. Delta-9-tetrahydrocannabinol or THC is a psychotropic substance. Cannabidiol, or CBD, is non-psychotropic and often used for nutraceutical purposes. Cannabinoid equipment extracts THC and CBD from the plant and prepares the substance for formulations that treat pain, nausea, anxiety, and inflammations. Cannabinoids are processed in various forms, including creams, capsules, and oils.

Cannabinoids

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

Ancient civilizations discovered that plant extracts were useful for the treatment of pathologies. The origin of plant extraction cannot be specifically verified, but we can infer that the earliest attempts at plant extraction were more intuitive than scientific. Today, the extraction of compounds is a precise process with plant extraction systems complimenting traditional knowledge.

Plant extracts

With over one-third of the population consuming it daily in different forms, coffee is one of the most popular processed beverages worldwide. Not only serving as drinks, but coffee is also often regarded as a culture. Coffee manufacturing is a knowledge-intensive industry. Coffee beans from different regions will reveal different tastes, while the level of caffeine could also be different. When it comes to coffee bean processing, the range of roasts varies from light golden brown all the way to dark. The method of tasting coffee differs between countries, habits, and tools.

Coffee

A cheeseboard demonstrates the different possibilities that milk and dairy can take. There are hundreds of recognized cheese recipes worldwide, but the main ingredients remain the same: milk, fermenters, salt, and time. Cheese manufacturers combine these elements to craft unique flavors, aromas, and textures. Advanced cheese making equipment provides better control over these elements to create ever more diverse cheeseboards.

Cheese

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Edible oils are fats that you can extract from various plants and animal tissues. The most popular sources are olives and sunflowers. You can use them for different cooking techniques, such as frying, baking, and other methods. Manufacturers are now finding ways to extract oils with a higher natural fat content efficiently using edible oil extraction machines.

Edible Oil

Liquid

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Batch

Cleaning of seeds is a vital step when getting the most of your crop. For this you need a specialised machine. Sorting through seeds of different weights and quality slows down the breeding process. The correct separation of material is particularly critical for seed foundation stations; a mismatch in densities of fractions could compromise the profile and value of the end product. The degree of accuracy in the separation stage impacts the entire seed processing line.

<h2>Improve the clean quality of your seeds with precision lot separation</h2>
The CAM-4220 Laboratory Seed Air Separator distributes seeds by weight and size. Engineered by Seed Processing Holland, the technology uses air ventilation to classify heavy "good" seeds, lighter seeds, and empty seeds and collect each in a separate container.

The system caters to a range of products, from fine seeds such as celery and spinach to large seeds including squash and corn. The CAM-4220 is suitable for vegetable, field crops, and hemp seeds and various other grains. Pre-cleaned seed lots enter a vibrating trough that doubles as a dosing unit and are transferred to the separating cassette. The air in the ventilation chamber lifts the seeds through the anti-static Plexiglas containers according to their body weight, separating them in the process.

This grain cleaning machine uses special anti-static technology to ensure that the seeds and grain do not get stuck in/on the equipment itself. If you are looking for the most accurate seed grain cleaning machine then this is definitely the right piece of equipment for you.

Air Seed Cleaning Machine

Cleaning

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

solid

Continuous

When producing canned food products, especially those for infants, complying to hygiene standards does not on its own exclude contamination with or spoilage through microorganisms or fungus. Before the filling and sealing start, the process line has long begun and so leaves room for spoilage if hygienic measures are not taken to prevent water vapor and moisture.


<h2>Cleaning cans with a rotating ion blower nozzle</h2>
The Empty Can Cleaning ECC 153 by Swiss Can Machinery is, as the name implies, a machine that cleans cans before they are filled. The machine is mostly designed for canned pharma and (infant) food products. Empty cans are placed upside down on a roster under which is a rotating ion blower nozzle that is connected through a hose with the part of the machine that blows out ionized compressed air.

Clean, compressed air blows out the cans, leaving odourless and residue-free clean air with the help of a 0,01 µ particle filter and an activated carbon filter. This helps in <a href="https://making.com/baby-food/" target="_blank" rel="noopener">making baby food</a> products as safe as possible.

Ionized air system for cleaning of baby food cans       

Industrial canning is an important packaging step within the food processing industry for items such as beverages and tinned products. Automatic dosing and weighing systems portion out your product before distributing it into separate cans. A can seamer then folds the lid over the flange of the container, hermetically sealing the can. Some manufacturers opt for an additional plastic cap allowing consumers to re-close the can after the lid would have been peeled off.

Canning

The quality of seeds and grains starts to deteriorate once they have been harvested. Thus, it’s essential to remove the impurities and dirt as soon as possible to ensure a high-quality product for end-users. In order to optimize seed quality, it’s advisable to pass them through an Air screen seed cleaning machine. However, a few machines can properly remove impurities, damaged particles, and dirt from seeds.


<h2>Separates impurities and ensures proper pre-cleaning of seeds</h2>
Manufactured by Seed Processing Holland, the <a href="https://making.com/equipment/seeds-blowing-machine-for-separation/">Air Screen Cleaning Machine cleans seeds</a> by separating dust, empty seeds, chaffs, and weeds. Its frame is constructed with steel, while its screen boat is designed with water-resistant wood to ensure longevity, durability, and reliability.

The screen boat can fit three screens, and each screen features a quick closing and opening system. The screens are also easily exchangeable, making the unit easy to clean and safe from seed contamination.

Moreover, it continuously cleans the screens to prevent clogging. Finally, the machine separates the waste and seeds into five different fractions, with the air channel removing dust, chaffs, and dirt from the seed. The air channel is further designed with a glass window, enabling operators to see the separation process.

Lastly, the capacity of the Air Screen Cleaning Machine depends on the type of seed and can range from 10 to 200 kg per hour.

Air screen seed cleaning machine

<span style="font-weight: 400;">An increasingly vital part of high quality pharmaceutical production is a dedicated Clean in Place/Wash in Place/Sterilize in Place system (CIP / WIP / SIP). The best way to implement a CIP/SIP solution is to design it into your process. Automating your cleaning cycles has the effect of converting a batch pharmaceutical process into a continuous operation of production and cleaning cycles, increasing efficiency and output, and reducing cost.</span>
<h2>Bespoke CIP/SIP systems for pharmaceutical processes</h2>
<span style="font-weight: 400;">Ipros can supply a full range of CIP/SIP systems for the pharmaceutical industry, ranging from mobile independent units through to complex systems with diverse CIP satellites fed with conditioned cleaning solutions. Everything is tailored to your exact requirements.</span>

<span style="font-weight: 400;">The CIP systems designed by Ipros can be incorporated into any equipment used in the pharmaceutical industry, including both solid and liquid dosage formulation systems. By incorporating spray systems, tank cleaners, nozzles and seals to your line the cleaning process will be fully automated, eliminating manual cleaning, reducing the cleaning cycle time, and reducing the use of water and cleaning solutions.</span>

<span style="font-weight: 400;">At the heart of every system is an advanced Wash Liquid Preparation Unit (WLPU). This controls and monitors all preheating, mixing and pumping of detergents and pure water. It can automatically adjust flow rate, detergent concentration, temperature and wash time, and allows full process validation.</span>

<span style="font-weight: 400;">All Ipros CIP/SIP system skids are designed, engineered, fabricated and tested inhouse, ensuring your exact requirements are met throughout the entire phase, from initial design through to commissioning in your plant.</span>

Cleaning and sterilization systems

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

liquid

The quality of field crops (ROW crops) is determined by their seeds. The breeding and foundational phases are critical for viable lots, but accuracy comes at the expense of time efficiency. The multi-stage process raises the risks of contamination and leads to seed wastage.


<h3>Increase yield and accuracy with an automatic end-to-end line</h3>
Seed Processing Holland developed specialized Automated Processing Lines (APL) for field crops (ROW crops) that maintain quality and turnout. The closed system takes the seeds from threshing/shelling through cleaning and treating.

Designed for specific crops, the technology handles most crops, including sugar beet, corn (maize), and oil rape seed. The hardware is built to accommodate the particular dimensions and structure of lots, ensuring their proper treatment throughout the line.

Besides the integrated machines, the APL is powered by SPH Connect®, simplifying complex processes into pre-programmed recipes. Thanks to combined equipment and process data, growers and seed producers can set their quality parameters and adhere to them lot after lot.

The automatic internal cleaning feature provides a contamination-free CIP solution. Moreover, the units are purposefully designed to facilitate flow and prevent seed contamination by avoiding seed mixing between lots.

Automatic processing line for field crop seeds

Manufacturers of products that use bottles, vials, syringes, and test tubes as containers need to wash them before filling them up. This procedure is done to make sure that the containers are free from dust and other particles that may contaminate the product. Thorough cleaning of containers requires water with sufficient pressure to flow and clean every part of the container's interior.
<h2>Washing internal parts of bottles, vials and syringes using interchangeable nozzles</h2>
The Bottle/ Vial/ Syringe/ Test Tube Washer, from Adelphi, is a bottle washing system for containers with neck diameters between 9.5mm and 100mm. It features powerful water jets to clean every part of the container inside. The unit can be connected directly to the main supply or on a stand with a pipe connected to a tap, whichever is more convenient. It also requires water with a pressure not exceeding 2 bar. Production capacity can go as high as 900 containers per hour.

R&D bottle washer

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

Breeding stations work daily to improve seed sow ability; but if seeds are not cleaned properly, it can affect this capacity. When polishing is not enough because there are hard-to-clean impurities such as shell debris, a seed brushing machine is used. For breeding stations, which work on small batches of seeds, a small-scale system is needed to make easy and flexible adjustments in brushing different types of seeds.


<h2>Brushing and threshing at variable speeds for small scale applications</h2>
The CPM-4010 Laboratory Seed Brushing Machine from Seed Processing Holland is a seed brushing system that can polish or thresh (for capsule fruits) seeds in small batches. The system is especially suitable for breeding stations. The mantles containing the seeds or capsules are placed around the horizontal axis with the brushes. The two brushes have adjustable brushing speeds between 180 to 600 revolutions per minute to obtain a lighter or heavier polishing effect. A container underneath the mantle collects seeds or waste material depending on the perforation size. A transparent Plexiglas cover is included to prevent the seeds from jumping out during the removal of the mantle.

If you need a brushing, cleaning and grading machine to de-beard your carrots or tomato seeds then this is the right piece of laboratory equipment for you. Furthermore, it can also polish quinoa among other functions. It has the ability to take care of small volumes as well as large volumes depending on the amount of grain you have.

Laboratory Seed Brushing Machine

One way to improve crop and vegetable seed germination performance can be found in the first step of the fine cleaning process. Polishing seeds removes dust and dirt particles that may form layers that cover the seeds, limiting their germination. Aside from improving germination, polishing improves visual appearance, enhances purity, and provides a high yield.


<h2>Polishing seeds for improved germination performance</h2>
The CPM-4210 Seed Polishing Machine from Seed Processing Holland is a batch, semi-automated system that can polish vegetable and crop seeds in bags due to the rotating motion of the drum. The system is enclosed in a steel casing with an access door. The door has an inspection cover for viewing the work progress and a LED light mounted at the top part to have a clear view of the drum. The system has a control panel with push buttons for a start/stop operation, lamp, and timer functions.

With this piece of equipment, heavy or large specks of dust are collected in a mobile dust collecting container under the drum. The lighter ones are extracted through a dust extraction point (Ø 150 mm) on top of the machine and by a dust extraction point (Ø 100 mm) which is mounted on the door. Depending on the capacity, the average batch processing time takes 30 -90 minutes.

Crop and Vegetable Seeds Polisher

In the food production sector, hygiene regulations are getting stringent by the day. Especially meat production and fresh produce manufacturing must follow strict cleanliness and hygiene protocols. This is why it’s imperative to pay attention to the washing and cleaning of crates used in the production facility. An automated industrial washer can help eliminate the risks of cross-contamination along with cleaning different types and sizes of crates.
<h2>Clean all crates and containers using a spin drying solution to save energy</h2>
The Clever Line 301 by Nerkon provides a one-lane washing technology that can help streamline your crate and container cleaning processes. It is a modular washing equipment built specifically for disinfecting, washing, and drying produce crates. Moreover, the machine provides an option to select a cleaning function that doesn’t consume a lot of energy. For example, you can choose to spin dry the crates, a process that doesn’t require a lot of power compared to heat drying.

The different crate sizes are placed upside down in either a longitudinal or crosswise position. You can use the Clever Line 301 to clean crate lids as well. With doors on both sides, it provides faster cleaning of the equipment - allowing for detailed washing - and easy maintenance. The machine is designed to run 24/7 without any downtime.

Industrial washer for plastic crates

Industrial disinfection equipment use antimicrobial agents to destroy microorganisms found on machines, floors, walls, and other surfaces. In industry, disinfection of machinery and the production area is important to prevent product contamination which may lead to spoilage and health hazards for workers and the consumer. The choice of industrial cleaning equipment depends on the level of disinfection needed, the sanitizing agent, the size of the area or objects to be treated, and the suitable method of treatment such as sterilization, pasteurization, exposure to ultraviolet light, or chemical fogging.

Disinfection

Washing potatoes or other vegetables can be a time consuming task for large restaurants or other food industries like canteens. Automating the cleaning process of these vegetables before cooking saves not only on time, but also manpower and water.


<h2>Automatic vegetable washing</h2>
The Dreener line by Firex is an industrial vegetable washer. The vegetables are placed in the machine and water is filled automatically controlled by a level sensor and solenoid valve. The timer sets the desired washing time. Removable walls allow to divide the washing tank into several compartments to wash different types and quantities of vegetables at the same time. The machine has a perforated false bottom that allows dirt to go through, but holds the vegetables inside. There are three high pressure nozzles that clean the dirt that might be left in the machine after the washing cycle.

It can wash 100 kilo of dirty potatoes in 15 minutes. The washing machine can be accessorised with manually tilting baskets of two dimensions for the extraction of the product. It is available in volumes of 150, 225 and 300 litres.

Industrial potato washer

Water is one of the main ingredients in producing juices and other beverages. If it is not properly treated, it can alter the beverage’s quality and flavor.


<h2>Filtering and demineralizing water using reverse osmosis</h2>
A Due has several solutions for a complete water treatment system. Starting with the preliminary treatment, A Due provides a filtration system utilizing self-cleaning filters and/or sand filters and/or carbon filters, as well as cartridge filters. Apart from these, A Due offers an ultrafiltration solution called EASY.UF. EASY.UF is a fully automatic pressure-driven separation process and an ultrafiltration system that removes suspended solids, colloids, and most bacteria. This process is used before the water undergoes further treatment, such as reverse osmosis.

For further and final treatment, EASY.RO designed by A Due provides demineralization of the water through reverse osmosis. The reverse osmosis can remove more than 90 percent of the dissolved contaminants such as lead, mercury, or calcium.

A Due also provides disinfection processes through water chlorination, UV lamps, or by using EASY.Ozone. EASY.Ozone is a standalone unit that uses ozone dosage for water disinfection to eliminate a wide variety of microbiological agents.

Water treatment for beverage preparation

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

With an increase in demand for production across food service and manufacturing companies, the necessity for a washing system that can process high volumes of food containers, storage crates and pans from various sizes and shapes becomes evident. Such a system will not only increase the volume of processed items per hour but will also minimize the need for manual intervention and increase washing effectiveness.


<h2>High capacity conveyor tunnel washing system for containers, crates, and pans</h2>
The LCT A series by Velox Barchitta are a number of tunnel washing systems with continuous conveying in three dimensions of inner width 600 mm, 820 mm, 1100 mm with height of up to 500 mm.

The models that are part of the LCT A series can comfortably wash anywhere between 600 to 5000 crates per hour. Furthermore, if needed, they can be equipped with either standard or motorized blowers and a drying system that is 100% effective.

As per washing capabilities, the LCT a 60 210 GR unit is engineered to wash with an increased level of water abrasion. Therefore, when the crates are washed, the cleaning performance will be the same as if they were washed with a brush. This will reduce the costs for any detergent, power, and time.

All units are also integrated with a micro economizer, which makes the system most cost-efficient, a safety clutch on the belt with vertical pumps, which allow the system to completely drain away all of the wash water.

Moreover, the units are completely insulated and controlled by PLC with touch screen through which the operative can manage software with alarms, control parameters, and reports.

Tunnel washer for food containers

With the increasing demand of food production sectors for cutting costs, while increasing quality of production, washing a high-volume crate or pans manually is extremely challenging. It can cause delays in production or even cross contamination. Therefore, a high capacity continuous tunnel washing system can be a good solution for any business that is looking for fast and proper washing of crates or pans.


<h2>Continuous washing system for food production sectors</h2>
The BN-C and BN 29 C 4K unit by Velox Barchitta is a continuous tunnel washing system. It has been engineered to meet the sanitary needs of businesses that need to regularly wash a high number of utensils that are being used in their facility.

The BN 29 C (4K) is a tunnel for crate washing with a continuous belt. They have the capacity of processing between 150 to 220 creates every hour in the standard version, while the 4K version can wash anywhere between 280 to 420 units at the same time.

The unit is integrated with a micro economizer, which is responsible for minimizing water waste, while maximizing the effectiveness of washing. The micro economizer is capable of rinsing at 85 degrees Celsius, making sure that even the most complicated areas are properly cleaned.

Besides, a rotating washing system can be applied to the unit to further improve the effectiveness of the washing by increasing the surface of contact with water on the items that are going through the tunnel. The BN 29 C can also diminish residual water on wash items, which will reduce the waiting times before a new batch can be processed.

Food crates washer

With an ever-increasing demand for output and stricter hygiene regulations for food manufacturers, manually washing bulk containers and utensils is no longer an adequate solution. Thus, a fully automatic washing system can help increase production efficiency and eliminate the risk of cross-contamination, while reducing the need for human intervention and minimizing water expenditure.


<h2>Cost-effective washing system for food storage containers and utensils</h2>
The LCF by Velox Barchitta has been developed to meet the sanitary needs of businesses from a range of different industries that operate with bulky objects by providing the highest cleaning standards. The models in the LCF series can be used across a variety of industries ranging from restaurants to bakeries and meat production facilities. This washing system allows to carefully wash and sanitize utensils to meet the requirements for hygiene standards and avoid cross-contamination.

The models in the LCF series range from washing basket capacity of 830-910mm to 1630-1010 and tank capacity varying from 90 - 170L. Thus, the flexibility provided by the 4 different models in the LCF Series means that containers from a range of different sizes and shapes can be processed by the same unit. This can help achieve the best efficiency and highest output for your sanitary requirements while cutting down on washing costs.

The LCF 1500 model is available in the passing through version with lateral tables LCF 1500 3P in three models; LCF 1500 3 P STD, standard with plastic washing pumps, LCF 1500 3P 4K, double walled insulated structure and two stainless steel 4kW washing pumps, height capacity mm 860, and LCF 1500 A 3P 4K same powerful but with height capacity 1050 mm.

The LCF systems make use of a special washing technology with rotating pressed inox steel arms integrated with powerful pressed water jets, which are placed on the upper and lower part of the objects that need to be washed. This way, the unit guarantees to reach every corner of the object that needs to be washed. Besides, water temperature is automatically regulated between 48 and 51°C to meet with the industry-standard washing regulations.

Being a fully automatic washing system, the models in the LCF series reduce handling, increase operator safety, and eliminate washing costs, while continuously maintaining industry cleaning performance.

Washing cabinet for food bulk containers

Thorough and quick cleaning of kitchen utensils, such as baskets, knives, trays, and other appliances, is essential in the food industry when it comes to production efficiency and prevention of cross-contamination. Therefore, a self-contained automatic washing system is required in any food production facility that is highly regulated and must meet hygiene standards.


<h2>Cost-effective washing solution for knives, pans, trays, and crates</h2>
The LP by Velox Barchitta is a stainless steel washing solution for a wide range of utensils, and everyday appliances such as knives, pans, trays, and crates. Designed especially for the food manufacturing industry, all 11 of the LP models have been engineered to meet the washing demands when quick and careful washing is needed.

Available in sizes ranging from 500x500mm to 1050x640mm and tank capacity between 45 - 90L, the LP series can comfortably meet industry standard sanitary needs of any consumables manufacturing business. Furthermore, each of the models is equipped with a special system of rotating pressed inox steel arms that are placed on the upper and lower part of the objects to be washed. This allows powerful water jets to sanitize every possible hidden corner.

Within the “meat sector” a special “peaks control kit” will allow the washing temperature to be constantly maintained between 48 and 51 °C , which is necessary for preventing cross-contamination. The LP Series is completely produced in Inox Steel AISI 304 and it complies with all the international safety standards in force.

Besides, each of the LP models are equipped with a steam exhauster, which can be positioned on the chimney that is controlled by a timer; at cycle end, it will avoid the release of any steam to ensure that the temperature within the food facility is not compromised.

When it comes to sanitizing the unit itself, the LP models have an integrated external sprayer with a spray gun, which allows to make daily cleaning of the system easy.

Hygiene washer for food utensils

When producing customized flakes, pressed cakes, or other oilseed products, the oilseed preparation value chain differs from one seed to the other. For example, soybean treatment asks for different processing compared to a sunflower seed or rapeseed.


<h2>Cleaning and dehulling seed for further processing in extraction plants</h2>
An oilseed preparation plant by Andreotti Impianti has a specific sequence of activities that meets the specific business needs of the following process plants of, for example, biofuel production. First, depending on the type of seed processed, the preparation plant handles the weighing of the seeds to stabilize the flow at the plant's inlet. The process then continues with removing any coarse particles from the raw material, and further cleaning consists of destoning where stones and other impurities are removed. After this, the material is then conditioned to reduce the viscosity and adjust the moisture content to desired levels. The oilseeds now need to be further reduced in size, which happens by cracking them. Finally, the seeds are dehulled to modify the final meal protein content, leaving a material with a higher protein density.

Take, for example, sunflower seed processing. The dehulling directly impacts the protein levels of the end product for this type of seed. Therefore, there is the option for one-stage or two-stage dehulling, meaning that for the one-stage dehulling, the product contains less than 16 percent residual hulling fragments. The dehulling process can reduce this percentage to 11 percent with a second round, which will lead to an even higher protein level in the dehulled product.

The main goal of the preparation plant is to have the raw material, the seeds ready and modified for further processing by solvent extraction or mechanical pressing. After dehulling, as mentioned above, seeds can be flaked to improve extraction performance for solvent extraction in an extraction plant. In addition, sunflower seed and rapeseed need to be pressed to improve extraction performance. Other process steps in the preparation plant might include milling to homogenize the size of the meal and pelleting for the logistics of the final product.

Oilseeds preparation plant

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

Food manufacturing facilities, bakeries, or restaurants are ridden with efficiency-related issues regarding the washing of trolleys, trays, or baskets. Therefore, the need for an efficient and automated washing system is undeniable. Such a system not only enhances the overall performance when it comes to cleaning regularly used equipment and tools but also reduces water and energy expenditure.


<h2><span lang="EN-US">Autonomous and economic washing system for knives, trays, and baskets</span></h2>
The BF Series by Velox Barchitta is an efficient, multi-purpose solution for a variety of routine appliances used in the food industry. The advanced rotating base design (with centrifuge and blowing module) is carefully structured to offer high sanitary solutions with optimized performance due to the thorough 360°C cleanse<span class="apple-converted-space">. </span>

The BF Series unit comes with a powerful booster pump (1.5kW) with stainless steel sprayers and pipes. This system is seamlessly designed to ensure a complete cycle at 85 °C, thus ascertaining thermal disinfection.<span class="apple-converted-space"> </span>

The unit is efficient in washing time (ranging from 30 seconds to 12 minutes), can rinse up to 20” with a centrifuge of up to 40”. It comes with AISI 304 high-power wash pumps (7.5 kW for BF1500 to 11kW for BF1800, BF2000, BF2200). High hygiene standards are employed by orienting the pump vertically, enabling the consistent discharge of the washing circuit. This reduces the contamination risk that comes with horizontal orientations. Additionally, the remarkable centrifuge efficiently controls the water usage and adds to the cost-effectiveness. The system has a 1.5 minute suction time, allowing quick drying for metallic materials.

The product also has a blowing module option, with four pressure pumps (5.5kW each at 2200 cm/h flow rate, 150 mbar prevalence). The optimal drying process for the metallic materials is achieved at 60°C. While for plastic, the system raises air temperature from 90-100°C via the optional blowing module.<span class="apple-converted-space"> </span>

The stainless steel design further adds to the durability of this unit, while retaining the outward appeal.<span class="apple-converted-space"> </span>

Washing cabinet for trolleys

Industrial centrifuges are widely used for mechanical solid-liquid separation of components in the pharmaceutical and chemical industries. This is achieved by rapidly rotating the contents within a container to separate fluid of different densities or to remove liquids from solids.

Centrifuging

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

It is challenging to separate seeds with cracks or holes from undamaged seeds. The way to do that is to use iron powder to fill these imperfections in the seeds and separate them. That’s why it’s essential to have a Magnetic seed separator that ensures all of your seeds are of the finest quality, without damaged, peeled, or cracked seeds.


<h2>Get rid of damaged seeds quickly and efficiently</h2>
The Magnetic seed separator machine by Seed Processing Holland separates damaged seeds from undamaged ones. This is better than the traditional zig zag separator. The seeds should first be mixed with whetted iron powder.

The seeds should then be dosed onto the unit’s conveyor belt. A magnetic roll at the end of the belt provides a robust and constant force that attracts all the seeds with iron powder, moving them to the bottom of the conveyor.

At the bottom, the magnet will release the damaged seeds and will be separated from the iron powder, enabling operators to re-use the powder. On the other hand, the good seeds will exit from the front of the machine, where you can collect them in a box or container.

The capacity of the Magnetic seed separator depends on the seed lot. For example, it can separate 400 kg of cabbage seeds per hour, 100 kg of onion seeds per hour, and 80 kg of cucumber seeds per hour. After the seeds have been separated they can begin to be processed with a seed cleaner, a brusher and a disinfection process.

Magnetic Seed Separator Machine

After threshing seeds from plant material, various cleaning steps still have to be done to ultimately have clean seed. This machine does all of these steps in one process. This makes this machine ideal for breeding stations, plants can also be threshed one by one.


<h2>Damage-free threshing of seeds</h2>
Manufactured by Seed Processing Holland, STM-350 is a seed thresher that’s suitable for processing stock seed productions and breeding stations. It threshes vegetables seeds, field crops and <a href="https://making.com/hemp-seeds/">the hemp seeds</a> out of pods, umbels and buds without damaging them.

Operators need to manually feed the plants into the machine using the inlet table, where the pods and umbels are then broken down into smaller pieces with three polyurethane beaters. Since the beaters are constructed with polyurethane, they’re able to withstand strong forces.

The speed and the distance between the threshing basket and beaters can further be easily adjusted according to specific user requirements. Once the threshed seeds go through the threshing basket, they’re processed on a shaking screen, which sorts the seeds into one overflow and lower fraction. The overflow fraction is emptied into an anti-static bin, while the remaining seeds are moved to the air separator to be separated into heavier and lighter parts.

Once the seeds are separated from the pods or umbels, the good and heavy ones are collected in an anti-static bin. Lastly, STM-350 is designed with numerous clear polycarbonate windows, enabling operators to visually inspect and adjust the process wherever necessary.

Seed threshing machine

The effective fruit and vegetables’ initial preparation for production can be a tremendous task without the appropriate apparatus. And so, if you are searching for a solution that is capable of effectively removing the most stubborn of dirt particles from products in a timely manner, you can greatly benefit from this system.


<h2>High capacity fruits and vegetable washing machine</h2>
Washing machines are an essential part of the product preparation process, and so, the units from PIGO offer a great solution for businesses who are after an automated unit with high vegetable washing capacity that is easy and convenient to use.

The high-pressure blower which all PIGO washing machines are equipped with is attached to the nozzles together with a complex system of valves and filters that helps in the removal and clean-up of even the most stubborn dirt particles.

The construction of the unit is designed in a way that preserves the shape and quality during the washing process without damaging the original properties of delicate products like berries. Moreover, the structure design allows for easy maintenance and cleaning of the unit.

Industrial washing machine for fruits and vegetables

In order to meet the increasing demand of the beverage industry, it’s essential to find a crate washing machine that meets all hygiene standards, as well as makes the crates ready for use in a short amount of time. However, it’s difficult to find a model that, along with ensuring minimum consumption of energy, detergent, and water, can also be adjusted to meet every specific need.


<h2>Wash crates in just one level of treatment</h2>
The KWM S1XX series by GM Gera has been specifically engineered to clean, wash, and disinfect plastic crates. It is ideal for use in meat-processing plants, wholesale bakeries, and bottling plants, while its modular construction and customized design enable it to meet the specific requirements of every customer.

With a capacity of washing from 300 to 6000 crates per hour, the KWM S1XX is designed with up to three cleaning baths. It does not have any chain or Cardan shaft, thus allowing continuous operation. Lastly, its self-cleaning tube spraying system, inclined bottoms, and easy accessibility of tanks make cleaning and maintenance incredibly easy.

Industrial crate washing machine

Polyethylene terephthalate (PET) and glass bottles are widely used in the beverage industry as well as in labs. Since it is more ecological to wash bottles than recycle them, mineral springs, breweries, and soft drink bottlers or manufacturers use industrial bottle washing machines to clean PET and glass bottles. However, bottle washing is a task that demands the highest levels of product safety, sterilization and hygiene. Along with meeting sanitization requirements, it’s also essential that the machine uses water economically.


<h2>Clean and disinfect bottles in a cost-effective way</h2>
Designed with a low bottle discharge unit, automated conveyor and a low overall height, the Arcade GEL series cleaning system by GM Gera is ideal for washing bottles in an environment-friendly and economical way. The three models can wash up to 17,000 bottles per hour (BPH), 12,000 BPH, and 7,000 BPH.

With a compact design, the Arcade GEL series combines low space requirements with a high-performance. Their low height, coupled with low-built bottle discharge and infeed units, enable users to use them in a limited space.

Furthermore, all components are optimally designed to ensure high serviceability and durability. Boasting low heat consumption, low disinfectant carry-over proportion, and economical use of water, the Arcade GEL is able to meet the increasing demands of the beverage industry from both ecological and economic points of view.

Industrial bottle washing machine

The food and beverage industry requires the total removal of suspended solids (TSS), biochemical oxygen demand (BOD<sub>5</sub>), and oils and greases (O&amp;G). Therefore, they need an efficient solution, highly resilient to process alterations during wastewater treatment with minimal operator intervention.


<h2>An Efficient Direct Air Flotation Treatment Method</h2>
The Global Water &amp; Energy’s SUPERFLOT™ system uses the dissolved air flotation method, which forces floating contaminants to the surface of wastewater, using a curtain of fine air bubbles injected under negative pressure. The air bubbles cling to the suspended particles, which float to the surface. When the atmospheric pressure returns, these rise to the surface, carrying solids, fat, oil, and grease. These are then scraped off and disposed of. A surface skimmer then removes them into an internal hopper for further handling. There are many applications suited to this process. These include livestock processing, laundries and textiles, pulp and paper manufacture, plastics recycling, and food production, to mention a few. The SUPERFLOT system can also operate in tertiary mode with combined coagulant/flocculant dosing. Wastewater cleaned this way may be discharged into surface water subject to local regulations.

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DAF wastewater treatment

Raw biogas produced by digestion, for example during an anaerobic process is approximately 60% methane. If you need to upgrade your biogas in order to burn it safely then you first need to remove the hydrogen sulfide. Scrubbing upgrades it to biomethane. This can then be used as a substitute for natural gas.


<h2>A high-performance effective way to upgrade Biogas simply and efficiently</h2>
The Global Water &amp; Energy’s SULFURIX™ tower washes raw biogas with aerated, sulfide-free wastewater. Sulfides in the biogas dissolve in the liquid and are absorbed by the biomass within the wastewater. The wash water flow rate is set to facilitate the dissolving of all H<sub>2</sub>S from the biogas, at the prevailing pH and temperature. Any biological treatment that takes place provides a factor of safety to ensure optimal scrubbing.

Typically about 80-95% sulfide removal is obtained with one H2S Scrubber for Biogas. However, putting two towers in series allows a second phase during which more than 99% cleansing is feasible. This is a unique solution well in advance of other options and offers an excellent blend of simple, efficient operation and high performance. Moreover, it does not require media replacement or chemical additives helping hold costs down.

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H2S scrubber for biogas

Clean-in-place operations are a mandatory part of food and beverage processing which cannot fail. However, more than often, the cleaning procedures are not being fine-tuned to the product being produced. Therefore, a solution is needed to optimize the CIP systems' turbulence, time, temperature, and titration parameters while saving costs.


<h2>Optimized solution for cleaning beverage manufacturing systems without disassembling</h2>
Petek Proces’s CIP unit has been configured in response to the demand for a high level of hygiene and sanitation by the food and beverage industry. It is a monobloc unit automated systems used to clean the interior surfaces of food and beverage process pipes, processing vessels, tanks, spiral freezers, mixers, blenders, homogenizers, roasters, and associated fittings without dismantling the plant.

The CIP system for beverages is a very efficient cleaning method and will form an integral part of your automated plants.<em> </em>Its structure consists of isolated and non-isolated tanks of suitable volumes with the necessary accessories, heat exchangers with automatic temperature control, CIP pumps, a state-of-the-art control board with PLC (programmable logic controller), and a touch screen for cleaning processes and supervision.

There are options of automatic CIP with PLC commander, semi-automatic CIP, manual CIP, single line CIP, multi-line CIP, CIP of CIP, depending on your requirement.

CIP system for beverage

In food or beverage production where a product is filled into jars, there is often residual moisture or debris remaining after filling and/or cooking. This can present a challenge to downstream processes like labeling, or cause hygiene issues. A modern air knife system can achieve superior drying in a short time, increasing throughput and line efficiency.


<h2>Drying and Blow-off system for glass jars and containers</h2>
The JetTunnel from Jetair Technologies is a drying solution developed specifically for consumer packaged goods. It uses high-speed centrifugal blowers to deliver clean air that quickly and efficiently removes unwanted moisture and debris from different types of jars and containers.

The JetTunnel can be used at any stage in the production process. Use cases include pre-fill air rinsing of jars, and post-fill cleaning and drying of jars before labeling, inspection or secondary packaging processes.

Highly efficient air knives allow extremely fast throughput of up to 120,000 jars per hour via single-line conveyor. JetTunnel can be easily integrated with any existing lines and can handle a wide variety of jar sizes.

The direct drive blowers in JetTunnel can be specified from 3.5kW to 90kW to meet your exact requirements. These efficient units produce clean, oil-free filtered air that is passed to the custom air knives to deliver superior drying. They use 70% less energy than a traditional compressed air supply, reducing operational costs immediately.

Air knife drying system for containers

<span style="font-weight: 400;">Syrups and suspensions are typically produced under the same high-quality conditions as used for sterile processes. The safe, reliable and repeatable production of high-quality syrups requires a carefully designed and executed dedicated plant. High performance is also vital to ensure a rapid return on investment. A well-designed syrup preparation tank is a vital cornerstone for any successful plant.</span>
<h2>High performance syrup production tanks</h2>
<span style="font-weight: 400;">The Ipros range of syrup production tanks have been designed specifically with the needs of the pharmaceutical industry in mind. They are a vital part of any well-designed syrup or suspension production plant.</span>

<span style="font-weight: 400;">Ipros tanks are fully ATEX-compliant, and have been designed to be completely compatible with Clean in Place and Sterilise in Place solutions.</span>

<span style="font-weight: 400;">They have been designed with complete drainability as standard, with no dead-leg areas. Product sampling points are built in to your specification, and Ipros syrup tanks use diaphragm valve technology throughout.</span>

Syrup preparation tank

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

<span style="font-weight: 400;">Exterior washing solutions for vials often suffer from high water consumption and low throughput leading to increased running costs and poor return on investment. A state-of-the-art vial washing solution allows for high volumes of vials to pass through while minimizing water use, integrating perfectly both upstream and downstream where required.</span>


<h2>Large volume sterilization solution for pharmaceutical vials</h2>
<span style="font-weight: 400;">The Steriline EDM External Decontaminating Machine has been engineered from the ground up to improve the processing of vials, ampoules, and cartridges. Its small footprint design makes it easy to add to existing lines as well as new facilities and makes access for maintenance quick and simple.</span>

<span style="font-weight: 400;">EDM features an impressive capacity of up to 48,000 pcs/h, and can handle all common vial sizes from 2R to 100H. EDM has an entry conveyor belt that is loaded either by trays or by an upstream machine’s conveyor. The machine can also be connected in-line to a downstream machine (such </span><span style="font-weight: 400;">as a labeling machine or tray-loader).</span>

<span style="font-weight: 400;">The integrated control system, which includes PLC and touchscreen HMI, automatically controls all the machine’s processes and adjusts parameters according to various glassware sizes and types. Programs for different cleaning cycles can be stored and recalled, and changeover only requires input and output guide and star wheels to be changed, reducing downtime. Options include an accident prevention hood as well as negative pressure RABS if required.</span>

<span style="font-weight: 400;">An enhanced sprayer design has minimized water use. An optional water recycling function is available to reduce consumption even further. There can be up to three various types of fluids used to wash the vials if required. Thorough drying is then achieved by special nozzles that blow </span><span style="font-weight: 400;">Sterilized compressed air onto the vials.</span>

External vial washing machine

<span style="font-weight: 400;">When washing vial, ampoules, or cartridges for pharmaceutical production there is often a trade-off between cleaning performance and throughput speed. By installing a high capacity rotary vial washer, you can obtain optimum cleaning and sterilisation results combined with high capacity and fully traceable batch reporting.</span>
<h2>High capacity rotary vial and ampoule washing system</h2>
<span style="font-weight: 400;">The RA and RC series of rotary washing machines from Steriline are designed to process up to 9,000 pcs/h (RA) or up to 24,000 pcs/h (RC) using intermittent or continuous motion respectively.</span>

<span style="font-weight: 400;">All parts in contact with the interior of the containers and process fluids are made of AISI 316L stainless steel. Other non-contact parts are made of AISI 304 stainless steel. Fully customisable, the washing cycle can include ultrasonic bath, recycled water, new water, compressed air, siliconization, hot air drying, and other options as required for your specific application.</span>

<span style="font-weight: 400;">Throughout the cleaning operation, the pressure and temperature of the various fluids are monitored to assure optimum performance. Vials or ampoules are processed undirectionally, avoiding any potential contamination.</span>

<span style="font-weight: 400;">An integrated control system, including PLC and HMI, automatically controls all parameters and can be tailored to various glassware sizes and types. Customizable washing cycles for different glassware are stored for simple recall on the password-protected system.</span>

<span style="font-weight: 400;">All Steriline RA and RC series washing machines comply fully with cGMP, GAMP and </span><span style="font-weight: 400;">21CFR Part11 requirements.</span>

Rotary vial washing machine

<span style="font-weight: 400;">The production of cosmetics, nutraceuticals or unregulated pharmaceuticals often requires the cleaning and sanitation of larger product contacting components, such as bins, pallets, drums and buckets. Manual washing is time-consuming, poses additional health and safety risks, and can achieve variable results. A large-capacity cabinet washer overcomes these concerns and offers enhanced throughput with reduced cleaning cycles as well as delivery outstanding, repeatable cleaning performance.</span>
<h2>Cabinet washer for effective cleaning of larger parts</h2>
<span style="font-weight: 400;">The IWT Pharma 900C is a bulk washing chamber that has been specifically designed to thoroughly clean medium to large parts used in the production of non-regulated pharmaceuticals and cosmetics. Its large capacity (over 4m</span><span style="font-weight: 400;">3</span><span style="font-weight: 400;">) is ideal for cleaning pallets, bins, drums and similar items.</span>

<span style="font-weight: 400;">The 900C has been built to offer maximum load flexibility, offering both standard and fully customized loading kits. Advanced features include a slanted floor to enhance water runoff from flat surfaces and drying cycle for the load and the chamber.</span>

<span style="font-weight: 400;">To enhance ease of use and throughput, patented quick lock connectors allow for rapid attachment and removal of customized loading baskets designed for cleaning critical components. Single and double door options are available to suit your requirements, and up to 2 detergent tanks can be specified.</span>

<span style="font-weight: 400;">The intuitive HMI is a colour touchscreen, and allows for customized washing cycles with complete control over water type, temperature, rinsing options and drying. Despite being designed for non-regulated uses, the 900C features a full batch data logger with USB output, allowing for complete traceability and simple record-keeping.</span>

Bulk chamber washer

<span style="font-weight: 400;">When cleaning smaller products contacting filling or compressing components used in the production of cosmetics, nutraceuticals or unregulated pharmaceuticals the requirement for a fully FDA/GDP compliant washer is often unnecessary. By choosing a high-quality, entry-level chamber washer you can ensure the best possible cleaning results in a highly cost-effective unit, producing a quick return on investment.</span>
<h2>Exceptional cleaning performance for small product contact parts</h2>
<span style="font-weight: 400;">The 650C Cabinet Washer from IWT Pharma is a compact washer designed for the highest quality cleaning of smaller contact parts from pharmaceutical or cosmetic filling and pressing lines. The compact dimensions and ability to be installed “wall-to-wall” thanks to a front access electrical cabinet make it ideal for both new and existing facilities.</span>

<span style="font-weight: 400;">The fully-automated enclosed cleaning process delivers the highest possible performance, removing the health and safety risks associated with manual washing. Simple, single-operator use with an intuitive touch-screen HMI allows for complete control of water type, temperature and detergent use.</span>

<span style="font-weight: 400;">The 650C Cabinet Washer has been designed with flexible installation and easy maintenance in mind. All key components are accessed by hinged front panel, including 2 detergent tanks, for easy access. The mid-level front-loading washing chamber makes loading and unloading of the custom washing baskets a safe and quick single-operator process, enhancing the throughput and efficiency of your washing cycles.</span>

<span style="font-weight: 400;">The washing chamber is constructed entirely of stainless steel, and features IWT’s oscillating spray arm technology for optimum cleaning performance. Although designed for unregulated use, the 650C Cabinet Washer features full batch reporting, with data export via USB, ensuring process repeatability and full traceability.</span>

Entry-level chamber washer

Traditional water rinsing solutions for containers used in the food and pharmaceutical sectors use and waste large amounts of water. The rinsed containers then need a drying cycle which contributes to further energy use. By moving to a custom-built waterless rinsing solution, you can slash water consumption and improve line efficiency.


<h2>Waterless rinsing system for sanitary packaging requirements</h2>
The Ion3 Air Rinsing System from Jetair Technologies is a completely waterless solution for rinsing containers to be used in food and beverage or pharmaceuticals production.

By combining an ionisation system with a highly efficient blower unit, the Ion3 not only eliminates water consumption but saves energy. The direct drive centrifugal blowers deliver clean and filtered ionised air using 70% of the energy of traditional compressed air systems.

By including vacuum debris collection and HEPA filtration, the Ion3 is a completely self-contained rinsing solution that can process up to 90,000 containers per hour.

Ion3 is custom-designed to your requirements, and bespoke air pressure and flow, air knife nozzles, and guide rails ensure your internal and external container rinsing needs are met completely. The innovative design means that Ion3 can rinse containers with openings as small as 28mm.

Air rinsing system for containers

The filling of containers used in a range of consumer-packaged goods often leads to some overspill, residue, or other debris that must be removed before the item can move on to downstream processes like labeling, printing, or secondary packaging. An all-in-one rinsing and drying solution can increase your line speed and deliver superior results, meaning less wastage and higher efficiency.


<h2>Combined container cleaning and drying for consumer packaged goods</h2>
The RinseDry from Jetair Technologies is an integrated rinsing and drying solution designed to deliver excellent results more quickly and with greater efficiency.

RinseDry systems are customer-designed to meet your exact requirements. The configuration and type of water nozzles and the placement and type of air knives are bespoke to your line to ensures perfect results.

RinseDry operation is also customized to your line speed and container geometry but using high-efficiency energy saving components. For example, direct drive centrifugal blowers deliver clean, filtered, oil-free air for drying using 70% less energy than traditional compressed air alternatives. Water pressure and flows in the rinsing station are set to use the minimum amount of water required to achieve perfect results.

Both the rinsing and air knife drying processes are contained within washdown-ready, stainless steel enclosures. These not only reduce noise levels to a minimum, but they also capture all rinse and blow-off moisture and plumb it safely away. This keeps floors dry, removing the health and safety risks associated with traditional open systems.

Rinsing and drying system for containers

Packaging powders into plastic or glass containers often leaves a residue that needs to be removed before additional processes like labeling, printing or packing can occur. A dedicated powder removal system that overcomes static cling will reduce your operating costs and minimize the line space needed for effective powder removal.


<h2>Ionised air knife solution for powder removal</h2>
The PowderJet from Jetair Technologies is a purpose-designed blow-off unit for powders and similar granular debris that uses ionised air for maximum performance.

Unlike traditional compressed air solutions, the PowderJet uses extremely efficient direct drive blowers. These produce clean, filtered, oil-free ionised air using 70% less energy than compressed air.

The ionisation of the air stream eliminates static and the associated cling, allowing every particle to be blown from all parts of the container. Each PowderJet features air knife systems that are custom-designed to your exact needs, ensuring every part of your packaging is thoroughly cleaned and ready for downstream processes.

Designed to drop into your existing line, the PowderJet takes up only 1.5m of line length and is available with a range of options including HEPA filtration, container hold downs, Clean in Place system and network integration via Ethernet, Profibus or DeviceNet.

Blow off system for containers

Sanitizing and cleaning of large vessels such as storage tanks or blenders is a vital stage in the manufacturing of many food and pharmaceutical products. But drying these can be time-consuming, slowing down production and reducing your efficiency. A purpose-designed and energy-efficient portable tank and container drying system will improve your line efficiency and reduce energy costs.


<h2>Portable system for drying large blenders or containers</h2>
The MDS700 from Jetair Technologies is a portable drying system designed for multi-purpose use. As well as the rapid drying of tanks and blenders it can be used for hotspot drying and handheld drying or debris removal.

The MDS700 uses extremely efficient direct drive centrifugal blowers to provide a powerful, clean airstream that can be funneled directly into the vessel to be dried. It allows for quick reuse and eliminates the need for alcohol wipe downs.

When tested with tanks of 10,500l capacity, the MDS700 can dry them thoroughly in 30 minutes or less. For vessels of 200l to 1,700l the time taken was between 5 and 15 minutes.

An additional benefit of the MDS700 mobile system is that once fitted to the tank or blender using the manway cover the unit requires no further operator input until drying is complete. This means a single operator can dry multiple vessels at once if needed by setting up multiple MDS700 units.

Ease of use was paramount for a portable system, and the “set and forget” operation is complemented with simple touchscreen controls for on/off, blower speed, and timer. The unit has robust castering wheels allowing it to be moved anywhere quickly and safely.

Mobile air knife dryer for tanks

Dry fogging provides safe, effective microbiological cleaning of critical areas in biotech, pharmaceutical and other industries where the highest levels of sterility are required. Let's find out if this compact disinfection system can serve you.


<h2>Thoroughly decontaminate exposed surfaces</h2>
The DosyMist by SolidFog uses H2O2 atomisation under controlled release to provide airborne decontamination and hinder the spread of bacterial growth on surfaces, filters, materials and equipment. A small, easy to manoeuvre unit made of medical grade stainless steel, the DosyMist digitally tracks its operation using Siemens PLC control for consistency of results. Designed to operate effectively on areas from 2 to 100 m³, this system has applications in the agri-food and pharmaceutical industries, health facilities, public and industrial premises and
research laboratories.

Compact H2O2 disinfection system

Biotech equipment is used for cellular and biomolecular processing to develop products that improve our lives and the planet. With the help of specialized lab equipment, the active substance is manufactured or extracted from biological origin materials and typically produced in bioreactors by plant cells, microbial cells, yeast cultures, or mammalian cells. Cell isolation, cultivation, cell banking, and culture expansion are called upstream processes. After harvest, the production process moves into a downstream process to meet purity and quality requirements which is divided into cell disruption, purification, and polishing. Biotechnology equipment makes use of various laboratory machinery such as bioreactors, centrifuges and incubators.

Biotech

When you are roasting and grinding your own coffee beans, destoning is an essential step to gain full control of the quality of your process.


<h2>High-quality cleaning destoner for coffee beans</h2>
The destoner for coffee beans from Toper R&amp;D pneumatically detects and removes all types of stone, metal and similar foreign bodies present in coffee beans, legumes, spices and grained food. The TDS destoners series are broken down in two types - shop and industrial, depending on its purpose, both models come with cleaning varying capacities.

Destoner for coffee beans

Industries that use bulk plastics see better product quality and decreased equipment wear and required maintenance when the raw materials used are clean. Removal of small particulate and streamer contamination from your bulk plastic flow is efficiently achieved with this compact and highly flexible line of dust removers.


<h2>Efficient cleaning of bulk plastics in a compact, low height package</h2>
Pelletron’s RC-1 is the next generation of dust removal equipment for the plastics industry following Pelletron’s highly successful P1 and P5 lines. The low height of the P1 unit (about 300mm) has been maintained while the high capacities of the P5 unit (up to 250 kg) are attainable. The well-proven electromagnetic field to break the electrostatic bonds between the bulk plastic pellets and the contaminating dust particles remains unchanged from Pelletron’s previous designs. Incoming material is evenly distributed around a central conical wash deck and is subjected to the magnetic field. A wash air stream generated by a high efficiency onboard fan then flows over the material and forces fine dust particles and streamers through holes and slots in the wash deck removing it from the bulk plastic pellets and improving your process quality and downstream equipment efficiency.

Small scale deduster for plastic granules

Dedusting is the process of removing dust particles and other undesirable particles from products. Certain products, especially those in the food and pharma industry need to meet strict quality standards. And therefore, fine dust needs to be effectively removed to meet those standards. In order to get started, you will need specific dedusting systems. You can almost think of dedusting as a sort of vacuum cleaning process. Dedusting equipment generally uses compressed air to create a suction that is able to separate the dust from the product. For example, pharmaceutical tablets needs to be dedusted in order for the product to be safe for consumption. Pellets are another common product that require dedusting.

Dedusting

Pelleting equipment transforms powdered, mashed, or grounded material into a denser cylindrical shape. Pellet processing compresses the fine material against a perforated die, where it will be shaped and cut. Although granulating and extrusion also produce pellet-like products, manufacturing pellets is a distinct process.

Pelleting

High quality injection molded plastic parts require clean bulk resins free of dust and streamers. This is an efficient, easy-to-use dust removal system designed specifically for use between an injection molding machine and a hopper loading system.


<h2>A compact dust removal system for plastics injection molding</h2>
The C-20 Deduster from Pelletron is a lightweight dust removal system designed specifically to improve product quality and production efficiency for plastic injection molders. The system weighs only 9 Kg and stands only 240mm high. It is installed between the inlet hopper and hopper loader on a plastic injection molding machine. A compressed air flow and de-ionizer are used together to break the electrostatic bond between bulk granules and contaminating dust particles and separate them from the bulk material. Dust particles are entrained in the wash air flow and deposited in clear dust collection bins leaving only clean bulk resin to be fed into the injection molding machine. The C-20 is designed for product flows of 20 Kg / h with a bulk density of 560 Kg / mD . Higher product throughput rates are attainable for materials with higher bulk densities.

Deduster for injection moulding

Industries that use plastic granules see better product quality and decreased equipment wear and required maintenance when the raw materials used are clean. Removal of small particulate and streamer contamination from your bulk material flow is efficiently achieved with compact and highly flexible line of dust removers.


<h2>Energy efficient cleaning of plastic granules in an extremely low height package</h2>
Pelletron’s XP Series Deduster line is similar to the highly successful P series of dust removers with even more compact packaging and even lower energy consumption. Capacities from 300 to 100,000 kg / h are available with associated height profiles that are at an absolute minimum. The well-proven electromagnetic field to break the electrostatic bonds between the bulk material pellet and the contaminating dust particles remains unchanged from Pelletron’s P series dust removers. Incoming material distributed around a central wash deck and is subjected to the magnetic field. A wash air stream then flows over the material and forces fine dust particles and streamers through holes and slots in the wash deck removing it from the bulk material flow and improving your process quality and downstream equipment efficiency.

Deduster for plastic granules

Automatic washing machine designed for cleaning ampoules and achieving a maximum output of approximately 24,000 per hour.


<h2>Convenient automatic washing machines for ampoules' cleaning.</h2>
The Romaco Macofar WM 8000 series of Automatic washing machine operates on the intermittent motion principle. High performance and flexibility are the underlying features of this balcony design machine. The high-performance transport system ensures precise and smooth handling of cylindrical containers including those of unstable design. Flexible, programmable washing cycles enable a thorough cleaning process that is easy to validate. WM washing machines can be easily integrated into a variety of production lines, such as Romaco Macofar aseptic filling lines for powders and liquids.

This Automatic washing machine for ampoules, has a weight of 2400 kg and output speed of 12000 to 24000 per hour depending on the machine configuration.

Automatic washing machine for ampoules

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

The use of several different tools for lifting, de-dusting, and polishing in the pharmaceutical industry can be time-consuming in performing all three steps separately. The users face quality issues like non-uniformity in lifting, griminess in de-dusting, and inappropriate appearance in the production and packaging of products like capsules, tablets, and softgels. To cope with such quality issues, an automated and user-friendly solution would be a good choice for the pharmaceutical industry, saving time and maintaining the product's overall quality.
<h2>Lifting, De-dusting, and Polishing of Tablets through Automation</h2>
HELIX, a machine series of Sensum, is an automated vertical lifter, de-duster, and polisher. Tablets, capsules, and softgel of different shapes and sizes can be used. The machine simultaneously lifts, de-dust, and polishes required tablets, capsules, and softgels. The products material is vertically lifted, de-dusted by constant air supply, and polished gently by a rotational spiral brush. It is user-friendly as the formatting of parts is not required. It has an ergonomic tool-free design with modular parts, which makes it simple and flexible to use in different scenarios and heights. The compact and mobile machine finds its applications in tablet processing or coating, bottle filling, blistering, metal checking, capsule filling, and weighting. It can also provide inline peripherals, containment solutions, and autonomous quality control.

Lifter and De-duster for Tablets

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.