High capacity egg grader for efficient egg processing

Maximize egg quality and safety with this high-capacity grader, designed to handle up to 450 cases per hour. Enhance your processing line with precise sorting, washing, and detection to ensure only the highest quality eggs reach your end products.

Grades, Sorts, and Packs Eggs Efficiently

The OptiGrader 450 from SANOVO TECHNOLOGY GROUP streamlines egg processing by providing precise grading, weighing, and packing solutions tailored for poultry farms, egg processing facilities, and vaccine production plants. Leveraging advanced camera vision and UV sanitization systems, this equipment ensures eggs meet stringent food safety standards. With its capacity to handle 162,000 eggs per hour, the OptiGrader 450 maintains high throughput while integrating seamlessly within existing production lines. Its modular design supports customization and fits compactly with machinery for flexible investment strategies. Notable features include automatic dirt rejection, adjustable crack detection sensitivity, and intuitive touchscreen controls, all housed in a CIP-compatible sanitary design for easy maintenance and reduced downtime.

Benefits

  • Enhances operational efficiency by processing up to 162,000 eggs per hour.
  • Ensures food safety with UV sanitization, reducing contamination risks.
  • Minimizes labor with fully automated grading and packing operations.
  • Offers flexible integration with existing equipment, optimizing investment.
  • Simplifies cleaning and maintenance with a CIP-compatible design.

General


Applications
Egg processing,Food safety,Egg-cultured vaccine production,Fertilized egg handling
End products
Egg cartons,Pasteurized liquid eggs,Clean and sanitized eggs,Graded egg products,Fertilized eggs for vaccine production
Steps before
Egg collection,Egg washing,Egg inspection
Steps after
Egg packing,Egg labeling,Distribution
Input ingredients
eggs,mixed egg colors,off-grade eggs
Output ingredients
graded eggs,specific egg colors,packed eggs,underweight eggs,overweight eggs,off-grade eggs,crack-detected eggs
Market info
Sanovo is renowned for manufacturing ETO industrial equipment, specializing in egg handling, processing, and packaging machinery. They hold a strong market reputation for innovative solutions and reliable, high-quality systems tailored to the food and egg industry.

Technical Specifications


Capacity
162,000 eggs/hour
Case Capacity
450 cases/hour
Operation Type
In-line
Cleaning Method
Washdown
Weighing Accuracy
±0.1 g
Automation
Fully automated
Dirt Detection Sensitivity
1.0 mm²
Scale Type
Digital,dynamic,stable
Egg Orientation
12 or 18 rows
Color Detection
Full color camera system
Energy Efficiency
High performance
UV Lighting System
Ultraviolet technology
Reject System
Leak and dirt detector
Screen Type
Touch screen (ICON-based)
Traceability
Software available
Carton Closer
Low profile,variable speed
Batch Size
700 cases/hour
Transfer Method
Soft brush receiver
Contamination Reduction
UV lighting,Legger detection
Cleaning System
CIP optional

Operating Characteristics


Working Mechanism
Inline operation
Batch vs. Continuous Operation
Inline Continuous
Automation Level
Fully Automated
CIP Principles
Optional CIP available
Cleaning Method
Washdown / CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³

Physical Characteristics


Compact footprint
Configurable to fit into the same footprint as older 300 to 400 cases/hour machines
Transportation System
Roller entry conveyor
Packing Flexibility
Various choices of packers can be installed
Egg Carrier System
Four-row chain conveyor
Egg Transfer
Soft brushes for gentle transfer
Assembly Configuration
Modular principle

Custom Options


Integration with used machinery
Yes
Configurable footprint
Yes,compatible with older 300-400 cases/hour machines
Modular design principle
Yes