Ampoule external washer for decontamination

Ensure contamination-free glass containers with a high-speed solution designed for efficient decontamination of ampoules and small vials post-filling, perfect for maintaining the purity and safety of injectable medications.

Decontaminates and Dries Ampoules and Vials

The VEGA 400 from IMA Group is a rotary external washer specifically designed for pharmaceutical applications, addressing the critical need for thorough decontamination of ampoules and small glass vials. Utilizing a high-speed rotary system, it effectively cleanses the external surfaces of containers post-filling, ensuring zero cross-contamination. The VEGA 400 supports continuous operation, with a sophisticated water supply design preventing contamination transfer. It can handle up to 400 units per cycle, making it ideal for high-volume production environments. Built with rounded corners for enhanced cleanability and complete process isolation via specialized seals, this equipment minimizes contamination risks while facilitating ease of maintenance. Compliant with industry standards, its Siemens PLC and HMI integration offer robust process control, safeguarding repeatability and safety. The compact design, with drives and circuits housed within the frame, optimizes production floor space. Configurations for RABS or isolator enclosures are available, meeting stringent GMP guidelines for pharmaceutical manufacturing.

Benefits

  • Enhances production efficiency by processing up to 400 containers per cycle.
  • Ensures complete decontamination with segregated washing circuits, minimizing contamination risk.
  • Saves space in production areas with a compact machine footprint.
  • Reduces maintenance time with simple, reliable mechanical drives.
  • Improves safety and process control through Siemens PLC and HMI integration.

General


Applications
Biopharmaceuticals,Small glass vials,Ampoules,Pharmaceuticals
End products
Lyophilized pharmaceuticals,Vitamin solutions,Liquid injectable medications,Anti-toxins,Anesthetic ampoules,Hormonal treatments,Vaccine solutions,Antibacterial medications,Insulin ampoules,Injectable vaccines
Steps before
Filling,Closing
Steps after
Sterilization,Packaging
Input ingredients
ampoules,small glass vials
Output ingredients
decontaminated ampoules,decontaminated small glass vials
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Washing stations
Up to 7
Maximum vial Ø
52 mm
Maximum vial height
110 mm
Ampoule range Ø
10-22.5 mm
Ampoule height
35-110 mm
Output containers
400
Water consumption
600-900 litres/hour
Water pressure
25-4 bar
Compressed air consumption
3100 litres/minute
Compressed air pressure
6 bar
Standard voltage
400 V – 50 Hz
Installed power
5 kW
Weight
2700 kg
Automation
Siemens PLC and HMI
Machine footprint
Reduced

Operating Characteristics


Operation Type
Rotary
Decontamination Process
Water or Washing Media
Automation Level
PLC-controlled
Machine Integration
In line with Filling and Closing Machines
Washing Stations
Up to 7
Cleaning Method
Segregated Washing Circuits
Changeover Time
Easy Access
Batch vs. Continuous Operation
Continuous
System Repeatability,Safety
Siemens PLC and HMI

Product type Characteristics


Container type
Ampoule / Vial
Container dimension
Ø 10-22.5 mm,Height 35-110 mm
Output containers
400/hour
Contamination risk
External surface

Physical Characteristics


Compact footprint
Reduced machine footprint,drives and washing circuit housed in the machine frame
Machine layout
Rotary external washer
Access design
Easy access to all machine areas

Custom Options


Control panel type
Siemens PLC and HMI
Integration with existing systems
Pre-arranged with RABS or isolator enclosure
Machine footprint
Reduced,compact design