Steam stretching system for pasta filata cheese

Optimize your cheese production with a system that seamlessly integrates steam stretching, improving yield while reducing energy and water consumption in your pasta filata processing line.

Incorporates Steam into Pasta Filata Cheese

The Steam Stretching Machines – Continuous Type from GEA revolutionize pasta filata cheese production by integrating steam directly into the cheese, eliminating water-based by-products. Designed for medium- to large-scale operations, these continuous machines handle up to 6,000 kg/h, perfect for producing fresh mozzarella, scamorza, and pizza cheese. The system features robust rotary paddles for efficient pre-stretching and mixing. It offers significant energy savings—up to 30%—while increasing yields by 1% compared to traditional methods. With PLC-controlled operations, it ensures precise temperature regulation and recipe storage. Crafted from AISI 304 stainless steel and enhanced with the patented Vulcan non-stick treatment, this equipment supports CIP systems and complies with stringent hygiene standards, offering durability and ease of maintenance.

Benefits

  • Enhances yield and product quality by seamlessly incorporating steam into cheese processing.
  • Achieves up to 30% energy savings, reducing operational costs.
  • Virtually eliminates by-products like stretching water and whey, simplifying waste management.
  • Ensures precise production parameters with PLC-controlled temperature and process management.
  • Provides durable performance with Vulcan-treated surfaces, minimizing maintenance requirements.

General


Applications
Fresh mozzarella,Caciocavallo,Pizza cheese,Cheese products,Pasta filata cheese,Scamorza
End products
Scamorza affumicata,Mozzarella cheese braid,Pizza mozzarella blocks,Fresh mozzarella balls,Caciocavallo silano,Cheese loaves for pizzerias
Steps before
Milk processing,Curd cutting,Pre-stretching
Steps after
Molding,Cooling,Packing
Input ingredients
milk,commercial curds,mixtures of milk and curds
Output ingredients
pasta filata cheese,fresh mozzarella,braids,loaves for pizzerias,scamorza,caciocavallo,pizza-cheese
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Capacity
500–6,000 kg/h
Feed Rate
1,000–6,000 kg/h
Automation
PLC-controlled
Energy Savings
30%
Dimensional Material
Stainless Steel AISI 304
Surface Treatment
Teflon/Vulcan non-stick technology
Steam Injection Points
Multiple
Temperature Control
Automatic pneumatic valves
Mixing Components
Dipping arms/Rotary paddles
Additional Features
Double-walled feeding tunnels
Operator Safety
Electromechanical protection,electromagnetic sensors
Cleaning System
Automatic CIP

Operating Characteristics


Working Mechanism
Continuous
Integrated Steps
Pre-stretching,steam injection
Automation Level
PLC-controlled
CIP/SIP
CIP capable
Energy Efficiency
Energy savings up to 30%
Batch vs. Continuous Operation
Continuous
Cleaning Method
CIP

Material Compatibility


Cleanability
Compatible with CIP (Cleaning In Place)
Corrosive resistance (e.g. acids)
Stainless steel AISI 304
Vulcan-treated surfaces
Abrasion resistance
Vulcan-treated surfaces
Biological compatibility
Suitable for food-grade applications

Product type Characteristics


Cheese types produced
Mozzarella,Scamorza,Caciocavallo,etc.

Physical Characteristics


Machine footprint
Designed for medium to large-scale production
Steam stretching setup
Double-walled feeding tunnels,rotary paddles,counter-rotating augers
Construction material
Stainless steel AISI 304
Non-stick surface treatment
GEA's Vulcan technology
Feeder type
Double-walled feeding tunnel with dipping arms
Capacity
500 kg/h to 6,000 kg/h
Surface treatment
Vulcan technology or Teflon coating
Mechanical structure
Robust rotary paddles
Control system
PLC-controlled
Safety features
Mechanical and electromechanical protection with electromagnetic sensors
Feeding mechanism
Counter-rotating augers
Heating method
Steam injection,optional hot water
Discharge method
Continuous discharge

Custom Options


Control Software
PLC-operated with recipe storage
Non-stick Surface Treatment
GEA Vulcan Technology
Steam,Hot Water Combination
Yes
Feeding Tunnel Type
Double-walled with counter-rotating augers
Molding Integration
Drum molding,molding units,special molding machines
Rotary Paddle Dimensions
Various dimensions
Mechanical Protection
Electromechanical with electromagnetic sensors
Cleaning System
Fully automatic CIP
Remote Assistance
Available for PLC-operated machines
Recipe Storage Capacity
Up to ten recipes
Valve Control
Automatic pneumatic and manual micrometric valves
Steam Injection Points
Multiple,in feeding tunnel and mixing vat