Cip system for process tanks

Ensure high-level cleanliness and compliance in your production line with an efficient in-place cleaning system that minimizes water consumption while offering a versatile and scalable solution tailored for various liquid processing applications.

Performs Efficient Cleaning and Sanitizing of Tanks

The CIP Monobloc Cleaning Units from Bachiller are designed to streamline the cleaning and sanitizing processes in pharmaceutical and cosmetics production facilities. These units feature a multi-stage rinsing system capable of utilizing clean water, hot water, and disinfectant solutions while minimizing water loss. With capacities ranging from 500 to 3,000 liters, these systems are ideal for applications such as cleaning tanks in the production of tablets, creams, and lotions. The units are PLC-controlled for seamless integration into existing workflows and offer energy-efficient options like steam heating. Built with sanitary-grade materials, they comply with cGMP standards and can be validated against FDA protocols. The integrated power cabinet and touch screen interface ensure ease of operation, while optional customizations, such as configurations for ATEX zones, cater to specific industrial needs.

Benefits

  • Reduces water usage through efficient multi-stage rinsing systems.
  • Ensures compliance with cGMP and FDA standards, crucial for regulated industries.
  • Minimizes labor requirements with automated, PLC-controlled operations.
  • Easily integrates into existing setups, streamlining operations with 'plug and go' efficiency.
  • Offers scalability with customizable options, accommodating specific industrial needs.

General


Applications
Food,Biotechnology,Essences and aroma,Refining (oil,Fine chemicals,Cosmetics,Natural extracts,Pulp and paper,Biocides,Waste treatment,Petrochemicals,Wood and derivates,Resins,Minerals,Gas),Plastics and polymer,Engineering,Pharmaceuticals
End products
Crude oil derivatives,Wood varnishes,Industrial adhesives,Biodegradable plastics,Mineral oils,Polymer granules,Recycled polymers,Lotions,Vaccines,Perfumes,Biocidal sprays,Antibiotic solutions,Creams,Bio-based products,Food additives,Petrochemical solvents,Tablets,Resin emulsions,Aroma compounds,Essential oils
Steps before
Formulation,Mixing,Blending,Reaction
Steps after
Sterilization,Packing,Quality Inspection
Input ingredients
clean water,hot water,reclaimed water,purified water,diluted acid,diluted soda,disinfectant solution
Output ingredients
cleaned process tanks
Market info
Bachiller specializes in industrial engineered-to-order equipment, known for high-quality process equipment in the chemical, petrochemical, pharmaceutical, and food industries. They are recognized for their expertise in designing and manufacturing pressure vessels, reactors, and mixing equipment.

Technical Specifications


Capacity
500–3,000 liters
Cleaning Stages
Multiple stages
Heating Method
Electrical resistances
Pump Type
Sanitary pump
Flow Rate
High flow rate
Touchscreen Control
Integrated
Automation
Control software
Compliance
CE marking
Validation Option
FDA version available
Protocols
DQ,IQ,OQ
Water Types Used
Clean,hot,reclaimed,purified
Chemicals Used
Acid,soda,disinfectant solution
Heating Option
Steam on demand
ATEX Zone
Option available

Operating Characteristics


CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP
Batch vs. continuous operation
Batch
Automation level
PLC
Integrated steps
Multi-stage cleaning
Water conservation
Reduced water loss
Heating method
Electrical resistances
Versatility
Different cleaning media


FDA validation
Validatable FDA version
ATEX Certification
Version for ATEX zone

Physical Characteristics


Tank Shape
Storage
Tank Size
500–3000 L
Number of Storage Tanks
1,2,or 3
Heated Storage Tanks
Electrical Resistances
Control Panel Type
Touch Screen
Integrated Components
Power Cabinet

Custom Options


Unit capacity
500L to 3,000L
Number of storage tanks
1,2,or 3
Heating method for storage tanks
Electrical resistances
Control panel type
Touch screen with control software
Integration possibilities
Plug and go concept
Execution for heating
Steam option available