archive tax-process theme-making woocommerce-js customize-support

operation type

product format

Privacy Policy

User Agreement

Terms of Service

Default Confirmation

If too long

This form auto replies from Zendesk on submission
on Trigger ID: tbc
https://vekamafsupport.zendesk.com/agent/admin/triggers

Admin Notification

New submission from {form_title}

Messages backup

Notify Teammedia of submission

Submission from Making.com Ad Campaign

Maker - Product Challenge

Products

Technologies

About us

Changemakers

Industrial Disinfection Equipment

kreyenborg-steriliser

Kreyenborg steriliser

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

Milk can be consumed as a stand-alone product (whole, low-fat or skim) or can be the starting point for food industry products such as cheese, butter, yogurt, condensed milk, and ice cream. In order to process milk and other dairy products, you need specialized dairy production equipment which then encapsulates different processes such as pasteurization, homogenization, and fermentation.

Dairy

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

<p class="filterable-grid__description">Liquid dosage forms are designed for easy absorption. The body quickly carries the active ingredients through the system and triggers the required response. But the greatest advantage of this medicinal type is its flexibility in formulation and dispensation. From lotions and syrups to drops and sprays, liquid solutions can be adapted to different administration routes including parenteral, topical, and oral. The fundamental liquid dosage manufacturing process involves dissolving or suspending solutes in a fluid. But that is not enough. A precise blend of excipients is needed to make the medicine go down.</p>

Liquid dosage forms

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

Healthcare products are goods or services used to improve, maintain or prevent the deterioration of health or ease the consequences of illness. Healthcare products include a wide range of goods, from hospital clothing, over plasters, wound care products and diagnostic devices. These products must be clean and contamination-free, which is achieved with strictly regulated healthcare equipment.

Healthcare products

Industrial disinfection equipment use antimicrobial agents to destroy microorganisms found on machines, floors, walls, and other surfaces. In industry, disinfection of machinery and the production area is important to prevent product contamination which may lead to spoilage and health hazards for workers and the consumer. The choice of industrial cleaning equipment depends on the level of disinfection needed, the sanitizing agent, the size of the area or objects to be treated, and the suitable method of treatment such as sterilization, pasteurization, exposure to ultraviolet light, or chemical fogging.

Continuous

When processing seeds, ensuring they remain uncontaminated is crucial. Traditional rinsing methods can be time-consuming and inconsistent, leading to potential quality issues and inefficiencies. In such cases, a reliable system for hot water treatment, rinsing, and even priming is essential.
<h2>Hot water treat, rinse, and prime seeds</h2>
The BioRinse 5L system from Hoopman Equipment is designed to provide efficient and thorough hot water treatment, rinsing, and priming for up to 5 liters of seeds. The system utilizes a 16L drum that holds the seeds throughout the entire process, from rinsing to centrifuging and drying. This continuous treatment method ensures that seeds are treated uniformly and return to their initial dry state by the end of the process. This integration of multiple stages minimizes handling and potential contamination while optimizing operational efficiency. The BioRinse 5L is particularly suitable for applications requiring reliable seed disinfection and priming, making it an ideal choice for agricultural and horticultural industries.

Seed disinfection and rinsing system

Industrial centrifuges are widely used for mechanical solid-liquid separation of components in the pharmaceutical and chemical industries. This is achieved by rapidly rotating the contents within a container to separate fluid of different densities or to remove liquids from solids.

Centrifuging

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Disinfection

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Rinsing

solid

Batch

In seed processing, achieving effective and efficient disinfection is a crucial step to ensure healthy seed lots. Traditional chemical treatments often pose environmental concerns and may not always guarantee pathogen-free seeds, especially for smaller seed lots used in research or small-scale production.
<h2>Streamline seed disinfection with steam protocols.</h2>
The BioFlash LAB by Hoopman Equipment is a biological disinfection system designed specifically for small seed lots. Utilizing intelligent software and pre-programmed protocols, this system allows for the development and application of steam disinfection methods. Proven successful on various seed species, the BioFlash LAB ensures effective disinfection without the need for harsh chemicals. This system is convenient to use, featuring user-friendly software that guides operators through the disinfection process, making it ideal for laboratory environments and small-scale seed producers.

Seed disinfection system for small seed lots

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

Handling seed-borne fungi, insects, and bacteria without losing germination and vigor is critical in agriculture. Conventional methods often fall short, compromising seed quality and effectiveness.
<h2>Disinfect seeds efficiently using steam technology</h2>
The BioFlash Continue 400L is a steam-based seed disinfection system developed by Hoopman Equipment. This technology disinfects naked or treated seeds from fungi, insects, and bacteria while maintaining or enhancing seed germination and vigor. Utilizing precise dosage of temperature, steam, and treatment time, it ensures thorough cleaning. It is modular, making it easy to integrate within existing seed treatment chains, and has low energy consumption. Suitable for both conventional and organic farming, it also supports the application of beneficial fungi or bacteria, such as Mycorrhiza ssp. and Pseudomonas ssp., aiding further seed treatment optimization.

Steam-based seed disinfection system

In the beverage industry, ensuring water used in production is free from harmful microorganisms is critical. Traditional methods may not provide the required level of disinfection, risking product integrity and safety.
<h2>Disinfect water using Uv, ozone, or chlorine dosage</h2>
A Due offers comprehensive water disinfection systems utilizing different technologies: UV irradiation, Ozone dosage, and Chlorine dosage. The UV disinfection system employs UV lamps mounted in a 316L stainless steel irradiation chamber, delivering up to 12,000 hours of operation and ensuring a UV dose of 40 mJ/cm2. The Ozone dosing systems (EASY.Ozone) ensure complete water disinfection using ozone's strong oxidizing power, suitable for various flow rates up to 100,000 liters per hour. Chlorine dosage systems use piston dosing pumps for inline injection, ensuring disinfection within a contact tank. These systems are equipped with automatic controls for residual chlorine, proportional to the water flow rate managed by electromagnetic flowmeters. A Due's technology is customizable for different water treatment capacities, providing optimized and safe water disinfection.

Industrial water disinfection system

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

liquid

Industrial

Manual

In many industries, ensuring the microbial safety of water is crucial. High bacterial loads can compromise product quality and pose health risks. Moreover, traditional disinfection methods might not always meet the stringent regulatory standards, calling for more reliable and robust solutions.
<h2>Efficiently eliminate pathogens from water with various methods</h2>
The water disinfection systems by A Due offer a comprehensive solution to ensure the microbial safety of water. Utilizing physical or chemical disinfectants, these systems employ methods such as UV irradiation, chlorine dosage, and ozone dosage. Each method is designed to effectively reduce bacterial loads within legally established parameters. The chlorine dosage system uses specific piston dosing pumps for the inline injection of Sodium Hypochlorite, proportional to incoming water flow, managed by an electromagnetic flowmeter. Ozone dosing systems (EASY.Ozone) offer different designs like fully automatic and semi-automatic versions, optimized by Ozone's strong oxidizing power. UV irradiation systems, equipped with UV Lamps in stainless steel chambers, ensure a 4-log inactivation rate of pathogens using a 40 mJ/cm² UV dose. These systems can accommodate various flow rates and are customizable for specific needs, making them ideal for industries such as beverage production, food processing, and water treatment.

Versatile industrial water disinfection system

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

It’s essential to disinfect seeds to eliminate bacterial infections and to protect them from these infections in storage or during early growth. Along with crop protection, proper seed disinfection can also lead to increased germination rates and root development. If the seed is under-treated or over-treated, it can cause bacterial infections and negatively affect seed health. That’s why it’s important to use a machine that properly disinfects seeds.


<h2>Eliminate bacterial infections with the seed disinfection unit</h2>
Innovatively designed by Seed Processing Holland, this seed disinfection unit can be used to treat seeds in several liquid solutions to prevent bacterial infections and seed-borne diseases. Since it’s mostly constructed with synthetic materials, it’s resistant against a lot of chemicals and won’t be permanently damaged when in contact with chemicals.

The unit boasts two compartments, and each compartment features a separate cover to prevent the splashing of fluids. Each cover can also be connected to a separate air exhaust system to ensure that gases are properly ventilated. Lastly, both covers are designed with a safety switch to prevent operation if the cover of the compartment is not properly closed.

Seed disinfection machine

Dry fogging provides safe, effective microbiological cleaning of critical areas in biotech, pharmaceutical and other industries where the highest levels of sterility are required. Let's find out if this compact disinfection system can serve you.


<h2>Thoroughly decontaminate exposed surfaces</h2>
The DosyMist by SolidFog uses H2O2 atomisation under controlled release to provide airborne decontamination and hinder the spread of bacterial growth on surfaces, filters, materials and equipment. A small, easy to manoeuvre unit made of medical grade stainless steel, the DosyMist digitally tracks its operation using Siemens PLC control for consistency of results. Designed to operate effectively on areas from 2 to 100 m³, this system has applications in the agri-food and pharmaceutical industries, health facilities, public and industrial premises and
research laboratories.

Compact H2O2 disinfection system

Biotech equipment is used for cellular and biomolecular processing to develop products that improve our lives and the planet. With the help of specialized lab equipment, the active substance is manufactured or extracted from biological origin materials and typically produced in bioreactors by plant cells, microbial cells, yeast cultures, or mammalian cells. Cell isolation, cultivation, cell banking, and culture expansion are called upstream processes. After harvest, the production process moves into a downstream process to meet purity and quality requirements which is divided into cell disruption, purification, and polishing. Biotechnology equipment makes use of various laboratory machinery such as bioreactors, centrifuges and incubators.

Biotech

Ensuring hygiene in food processing, particularly in dairy production, is crucial. Incorrect cleaning can result in contamination, product loss, and negatively impact quality.
<h2>Achieve thorough cleaning and bacteria reduction</h2>
The CIP Automatic Static System by INOXPA is designed to facilitate cleaning in medium to large dairy facilities. This system includes a base frame with components, water and chemical product tanks, and interconnecting pipes. With models supporting either 1 or 2 cleaning lines, it allows for customization based on your facility's needs. Constructed with materials like AISI 316L for chemical product tanks and AISI 304 for water tanks, it ensures durability and hygiene. Key elements such as HCP pumps, tubular exchangers, electromagnetic flow meters, and Siemens PLC touchscreens optimize performance. Optional features include pressure gauges, disinfection cycles, and advanced communication systems.

Cip cleaning system for dairy industries

In laboratory settings where precise seed treatment processes are critical, achieving uniform seed coverage through priming or disinfection can pose a challenge. Additionally, ensuring operator safety while managing rotating components necessitates a reliable system.
<h2>Ensures uniform seed coverage in a safe environment</h2>
The Lab Drumpriming system by Hoopman Equipment is designed to facilitate precise and uniform seed treatment. The system can handle up to six cylinders, each having a volume of 6 liters. The design allows easy opening of the top doors to place the drums onto the rotating system. Once the doors are closed, the rotation can be initiated. A built-in safety switch in the door system ensures that the rotation stops automatically when the doors are opened, protecting the operator. This system comes standard with three 6-liter and three 10-liter plastic drums. Stainless-steel drums equipped with small mixers are also available as an optional upgrade.

Lab drumpriming system for seed treatment

In industries where the precise treatment of liquids is necessary, challenges like ensuring consistent moisture content and proper disinfection protocols typically arise. Implementing efficient and customizable systems can significantly improve both output quality and operational flexibility.
<h2>Configure liquid treatment based on your specifications</h2>
The BioPrime 100L by Hoopman Equipment is a modular system tailored for various liquid treatment protocols. With capabilities ranging from hot water and bleach treatments to drum priming, this system can be adapted from manual to fully automatic operations, offering a container-to-container setup. The core component is a 200L drum, similar to Hoopman's BioRinse 100L system. Users can perform Liquid Matrix Priming in the Rinsing module and Drum Priming in the Drying/Drum-Priming module. The Drying/Drum Priming module is equipped with weigh cells, allowing precise control over moisture content, either to increase it or to dry back slowly using the Reverse-Drum-Priming protocol. The drum's movement can be managed manually or automatically, including a comprehensive Drum Feeding/Unloading system for seamless workflows.

Modular system for liquid treatment protocols

Blending

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

When treating seeds for diseases or priming, precise and consistent treatment protocols are essential. This process demands equipment that offers flexibility, the ability to manage various protocols, and the assurance of effective results.
<h2>Automate seed rinsing and treatment</h2>
The BioRinse BD300 from Hoopman Equipment & Engineering is a rinsing and treating station built for flexible seed treatment. It supports up to 99 pre-set protocols, providing a versatile approach to both disinfection and priming tasks. The station includes a PLC controlled system, allowing easy operation. The system utilizes the BD-300 box, which can be placed into the station using a forklift. Water options include holding tanks and in-line heating systems, ensuring that hot water treatments and other liquid protocols are effectively managed. Post-treatment, you can place the rinsing box in a dryer to achieve the desired seed moisture levels. This setup ensures the ability to handle different treatment requirements, offering an easy-to-operate system tailored to your specifications.

Flexible seed rinsing and treatment station

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

In beverage processing facilities, maintaining strict hygiene standards is crucial to ensure product quality and compliance with safety regulations. Manual cleaning methods can be labor-intensive, time-consuming, and inconsistent, leading to potential contamination and inefficiencies.
<h2>Optimize sanitation with automated Cip processes</h2>
The automated CIP system by Endulus Krom is an advanced cleaning solution designed for liquid food and industrial product processes. This system includes components such as storage and process tanks, plate pasteurizers, tubular pasteurizers, product lines, filling machines, and mobile tanks. The CIP system ensures thorough sanitation and disinfection using adjustable time settings and chemical applications, maintaining desired temperature values for optimal cleaning. Its PLC-controlled design provides high accuracy and reliability, allowing for efficient cleaning and disinfection while minimizing energy, water, steam, and air usage. This makes it ideal for industries like milk and dairy products, chocolate and confectionery, juice, beverages, and more.

Automated cleaning in place (cip) systems for beverage processing

The Pasteurization process is the method of subjecting liquids to mild heat at a specific temperature and time, and quickly cooling them down again in order to destroy pathogens in your fermented or semi-fermented products. Thus, increasing the shelf life of the manufactured products. Untreated microorganisms may lead to diseases, spoilage, or unwanted fermentation. Most pasteurization equipment operate in a continuous method using plate heat exchangers to keep a uniform level of high efficiency sterilization.

Pasteurizing

Maintaining reliable and compliant purified water for large or multiple automated endoscope reprocessors is critical in medical and laboratory environments. Ensuring high water quality while managing bacterial contamination and endotoxins can be challenging, requiring robust solutions for effective decontamination processes.
<h2>Deliver purified water at high flow rates</h2>
The BIOPURE 300/600 by Elga LabWater is a water purification system designed for large-scale or multiple endoscope reprocessors and washer disinfector installations. It delivers purified water at the rate of 300 to 600 liters per hour, ensuring compliance with stringent bacterial and endotoxin specifications. This system includes a 350-liter storage reservoir and features onboard technology that guarantees reliable water quality and easy system disinfection. An automated alarm system and restricted access via the 'E key' ensure secure and efficient operation. The BIOPURE 300/600 utilizes a unique sanitization design that purifies reverse osmosis (RO) membranes and the local distribution loop, making it suitable for environments requiring rigorous decontamination standards. The supplier is ELGA LabWater, recognizable for their dedication to providing high-quality water purification solutions.

Water purification system for endoscope reprocessors

Decontamination

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

Ensuring hygiene in beverage filling plants is crucial, especially when changing products or at the end of production shifts. Residual product buildup can affect product quality and safety, necessitating an efficient cleaning protocol.
<h2>Automate cleaning and disinfection processes</h2>
The CIP (Cleaning in Place) systems by Co.Mac offer an automated way to prepare and implement cleaning and disinfection solutions for beverage filling circuits. These systems can accommodate two to five tanks depending on customer requirements, allowing the elimination of any residual product from the filling plants. The CIP systems are programmable with different washing cycles—such as product change, end-of-day, and weekend cycles—which can all be set and saved in the PLC. The systems ensure constant monitoring of all cleaning parameters and allow for start times to be scheduled via the HMI, enabling automatic cycle initiation before a work shift begins.

Cip systems for beverage filling plants

In high-volume food or pet food production, maintaining fast output with precision is crucial for profitability. Challenges include ensuring consistent filling of variable consistencies such as pastes, soups, and dairy products, while minimizing downtime for cleaning and maintenance.
<h2>Efficiently fill and seal with ergonomic operation.</h2>
The SERVOFILL F400 by Buhmann Pac Solutions is designed for high-capacity filling and closing of pumpable, flowable, and pasty products. Able to fill up to 600 cups per minute, this linear system maintains precision and hygiene standards. Its ergonomic and hygienic design offers both-sided accessibility, making it easy to clean and maintain. The system employs a chainless plate conveyor to reduce contamination and includes options for UVC packaging disinfection and MAP sealing. Applications span across the food industry, including products like butter, yogurt, sauces, and pet food. The system supports various useful features like automatic format changeover, multihead weigher, additional dosing stations, and both manual and CIP cleaning options.

High-capacity filler and closer for pumpable products

Sealing

When producing baked goods in large quantities, achieving uniform and precise cuts can be challenging with traditional methods. Ensuring cleanliness and maintaining high production speeds are additional concerns that need addressing.
<h2>Achieve precise slicing for high volume production.</h2>
The Inline Ultrasonic Slicer is a high-capacity cutting solution designed by Bakon for precise slicing of both round and rectangular bakery products. Known for its robustness and reliability, it employs ultrasonic blades mounted on a servo-driven bridge over a conveyor belt, enabling accurate cuts by bringing blades to any desired position. This slicer is equipped with advanced software for easy adjustment of cutting patterns and product parameters via a full-color touchscreen. It features a revolutionary cleaning system with UV-C light for thorough disinfection, making it highly suitable for maintaining hygiene standards. Its modular design includes multiple blades to boost production capacity and in- and outfeed conveyors that enhance production flow. Suitable for baking trays ranging from 100 x 600 mm to 800 x 600 mm, the slicer also offers options like a quick-fit system for blade changes and smart vision technology for automatic product recognition.

Inline ultrasonic slicer for bakeries

Cutting

Slicing

Pharmaceutical manufacturing demands high-purity water to ensure product quality and meet stringent regulatory standards. Achieving consistent water purity is often challenging due to variability in raw water quality and stringent pharmacopoeia criteria.
<h2>Ensures high-purity water through modular design</h2>
The purified water system from Austar employs customizable purification processes to meet diverse raw water quality requirements, including combinations like RO+EDI, RO+RO, and RO+RO+EDI. The system is crafted modularly for compactness, ease of maintenance, and operator-friendly use. It features double-pipe PW supply and internal circulation to control bioburden and biofilm development efficiently. The membrane performance can be restored through irregular self-cleaning, while the unique closed-circulation pasteurization allows precise disinfection temperature control, extending membrane life and maintaining water production. Integrated with a comprehensive monitoring system, the generator operates safely and reliably. The system also comes with high-standard verification documentation in compliance with European pharmacopoeia.

Purified water system for pharmaceutical industry

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

In water treatment industries, achieving precise mineral balance is critical. Challenges arise when ensuring consistent mineral content and maintaining water's beneficial properties, particularly after processes like reverse osmosis that strip natural minerals.
<h2>Produces mineral-balanced water continuously</h2>
The EASY.RM system by A Due is specifically designed for in-line micro dosing of salts and flavorings, suitable for producing mineral water, flavored water, and functional water variants such as alkaline or curative water. The system efficiently manages all phases of mineral water recipe execution: dissolving, dosing, and mixing various ingredients (flavors, salts, acids, vitamins, natural extracts, lemon juice, sugar substitutes, powder milk or cacao) in different physical states and packaging forms. EASY.RM includes safety filtration for undissolved salts and final disinfection using UV lamps, ozone, or thermal treatment, ensuring the water meets the desired mineral content. The system offers continuous, automated operation and in-line control of pH, conductivity, and flow rate, with capacity ranging from 10,000 to 100,000 liters per hour per unit.

Water remineralization system for mineral and flavored water production

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Food manufacturing facilities, bakeries, or restaurants are ridden with efficiency-related issues regarding the washing of trolleys, trays, or baskets. Therefore, the need for an efficient and automated washing system is undeniable. Such a system not only enhances the overall performance when it comes to cleaning regularly used equipment and tools but also reduces water and energy expenditure.


<h2><span lang="EN-US">Autonomous and economic washing system for knives, trays, and baskets</span></h2>
The BF Series by Velox Barchitta is an efficient, multi-purpose solution for a variety of routine appliances used in the food industry. The advanced rotating base design (with centrifuge and blowing module) is carefully structured to offer high sanitary solutions with optimized performance due to the thorough 360°C cleanse<span class="apple-converted-space">. </span>

The BF Series unit comes with a powerful booster pump (1.5kW) with stainless steel sprayers and pipes. This system is seamlessly designed to ensure a complete cycle at 85 °C, thus ascertaining thermal disinfection.<span class="apple-converted-space"> </span>

The unit is efficient in washing time (ranging from 30 seconds to 12 minutes), can rinse up to 20” with a centrifuge of up to 40”. It comes with AISI 304 high-power wash pumps (7.5 kW for BF1500 to 11kW for BF1800, BF2000, BF2200). High hygiene standards are employed by orienting the pump vertically, enabling the consistent discharge of the washing circuit. This reduces the contamination risk that comes with horizontal orientations. Additionally, the remarkable centrifuge efficiently controls the water usage and adds to the cost-effectiveness. The system has a 1.5 minute suction time, allowing quick drying for metallic materials.

The product also has a blowing module option, with four pressure pumps (5.5kW each at 2200 cm/h flow rate, 150 mbar prevalence). The optimal drying process for the metallic materials is achieved at 60°C. While for plastic, the system raises air temperature from 90-100°C via the optional blowing module.<span class="apple-converted-space"> </span>

The stainless steel design further adds to the durability of this unit, while retaining the outward appeal.<span class="apple-converted-space"> </span>

Washing cabinet for trolleys

Ensuring the cleanliness and sterility of machine parts, tools, and glassware is crucial in pharmaceutical, food, and cosmetic industries. Traditional washing methods often fall short, particularly in handling greasy and sticky residues without excessive detergent use and energy consumption.
<h2>Reduce energy and improve cleanliness with steam washing</h2>
The FWS Eco-Steam Washer by Fedegari is designed to address the stringent cleaning needs in the pharma, food, and cosmetic industries. Utilizing steam as both the cleaning agent and water-heating method, this washer eliminates the need for additional heating elements. Direct steam injection ensures a cleaner in-chamber environment, reducing detergent use due to steam's emollient effect on greasy and sticky dirt. Additionally, clean compressed air filtered by a Pall vent filter enhances the mechanical washing action. Final drying is achieved with hot air filtered by a Hepa filter H14, ensuring complete drying of the load. This washer's chamber and hydraulic components are made from AISI 316L stainless steel, guaranteeing hygienic finishes and robust performance. Customizable internal trolleys and a Thema4 process controller provide precise control over washing performance, making it highly reliable during inspection and validation.

Industrial steam washer for pharmaceutical and food industry

Ensuring sterile conditions in microbiology and analytical labs is crucial for accurate and reliable results. Traditional methods may not adequately sterilize diverse loads, posing risks of contamination and procedural delays.
<h2>Efficient sterilization for diverse lab applications</h2>
The FOB5 Stand-Alone Lab Sterilizer by Fedegari offers a versatile solution for diverse laboratory sterilization needs. Designed with a modular construction, it accommodates various loads and treatments, including canned food, blood bags, and glassware. Offering a range of chamber capacities from 362 to 729 liters, this sterilizer features single or double vertical sliding doors. It is suitable for BSL 3 and 4 labs, owing to its robust stainless steel sealing flange (BIOSEAL). Equipped with two high-efficiency 316L stainless steel internal plates, the system ensures rapid steam preheating and efficient temperature cooling. The DCS20 process controller provides customizable cycles, remote monitoring, and a user-friendly touchscreen interface, ensuring reliability and ease of use.

Laboratory sterilizer for microbiology and analytical labs

Handling and bio-decontaminating heat-sensitive materials in bio-pharmaceutical environments pose significant challenges. Traditional thermal methods are not suitable for all materials, necessitating advanced surface decontamination technologies to ensure sterility without compromising the integrity of the materials.
<h2>Achieve rapid, reliable bio-decontamination</h2>
The FCDV bio-decontamination unit by Fedegari is engineered for low-temperature bio-decontamination using vaporized hydrogen peroxide (H2O2). It is designed to decontaminate heat-sensitive products and instruments that cannot be thermally sterilized. Featuring a stainless steel AISI 316L chamber with polished surfaces and 100% air-tight doors, the unit ensures surface bio-decontamination is achieved in as little as 30 minutes. The Fedegari hydrogen peroxide vaporizer with a PID-based control loop offers superior reliability and repeatability, facilitating easier validation. Moreover, the unit's flexibility allows it to operate as a pass-through hatch with synchronized doors and pressure control, enhancing integration and functionality in cleanroom environments. Compliance with multiple regulatory standards, including EMA, FDA, and GMP, ensures adherence to strict bio-pharmaceutical requirements.

Bio-decontamination unit for heat-sensitive loads

Ensuring product sterility in pharmaceutical and biotech industries is crucial to maintaining product safety and quality. Traditional cleanrooms can sometimes fall short in providing the required sterility, making robust, controlled environments necessary.
<h2>Perform sterility tests in a controlled aseptic environment</h2>
The Sterility Testing Isolator by Fabtech is designed to allow operators to perform sterility tests in a controlled and aseptic environment, ensuring product and process integrity. Constructed with robust SS 316L material and classified under ISO 5 Grade A for laminar airflow, it provides a high level of decontamination compatible with VHP. The standard configuration includes one Pass Box with 2 Glove Ports, a main chamber with 4 Glove Ports, and a glove integrity tester. Customizable ergonomic options allow for user-specific configurations, while optional H2O2 decontamination offers additional safety measures. The system also supports on-demand process equipment and online particle counter integration for enhanced monitoring. Multiple chamber configurations are available, and the system includes password protection for different authorization levels, making it both secure and versatile for various applications within the pharmaceutical and biotech fields.

Sterility testing isolator for aseptic environments

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Industrial dehumidification involves the process of removing moisture as well as controlling humidity. For example, warehouses that store grains need a controlled climate to avoid mildew and other moisture-related issues that can ruin or spoil the product. Refrigerant and desiccant dehumidifiers are used to reduce or maintain the level of humidity. Refrigerant dehumidifiers pass the air over a cold coil, cooling the air to the point where its water vapor begins to condense. Instead, desiccant dehumidifiers pass the air through a rotor containing a moisture-absorbing material. Commercial dehumidifiers are somewhat similar to their industrial counterpart in terms of function. The only big difference is the scale at which the equipment is being used.

Dehumidifying

Drawing samples and testing them for conformity with preset quality standards allows manufacturing units to produce a consistent quality of the product. In a batch process, sample testing systems ensures that each batch meets the specified standards. In a continuous process, product and materials testing helps in the early identification of quality issues, saving significant time and resources, and preventing a sub-standard product from reaching the market. The selection of industrial testing equipment depends on the identification of key quality parameters. These parameters may include volume, weight, viscosity, hardness, particle size distribution, sterility, gauge and containment, among other parameters. Testing machinery need regular calibration to ensure that the parameters being tested are accurate. Some of the more common testing solutions include thermal imagers, scratch testers, optical inspectors and texture analyzers.

Testing

Clinical diagnostic laboratories require a reliable source of purified water for their analyzers. Inconsistent water quality can lead to erroneous test results, increased maintenance, and downtime. Meeting the highest water standards is crucial for accurate diagnostics.
<h2>Reliable water supply for clinical analyzers</h2>
The MEDICA Pro EDI 60/120 by ELGA LabWater is a water purification system designed for clinical diagnostic analyzers. Utilizing Electrodeionization (EDI) 'Pulse Technology', it offers a consistent supply of CLSI CLRW water at flow rates up to 2.5 liters per minute and production rates of 60 or 120 liters per hour. Its compact, under-bench design allows for flexible installation while self-monitoring software ensures 24/7 operation with an emergency bypass feature. With onboard sanitation capabilities, it guarantees water with bacterial specifications of <1 CFU/ml. This system is ideal for large clinical analyzers, delivering predictable running costs and scalable productivity to match increasing laboratory demands.

Clinical water purification system

In laboratories where multiple workstations require purified water, traditional methods of distributing water often involve complex systems of pipes and individual purifiers. This can lead to maintenance challenges and inconsistent water quality.
<h2>Purify, store, and distribute lab water efficiently</h2>
The CENTRA R60/120 from ELGA LabWater is a complete centralized water purification, storage, control, and distribution system. It provides a continuous supply of Type II and Type III water, producing up to 120 liters per hour using technologies such as reverse osmosis, UV photo-oxidization, optional deionization, and 0.2 μm filtration. The compact design of the CENTRA allows installation close to work areas, reducing costs and complexities associated with long pipework. It features in-line UV oxidation, deionization, and microfiltration to ensure optimized water purity. The system is designed for easy and fast sanitization, maintaining high purity levels throughout its lifespan. Users benefit from reliable water supply due to unique access controls, leak detection systems, and full AV alarms with optional building management system connectivity.

Centralized water purification system for laboratories

Almost all manufacturers will require industrial storage systems and solutions at some point during their production process. The raw materials that go into your products need dedicated storage solutions to protect them from spoilage and contamination before they enter the manufacturing cycle. Storage usually refers to particular storage space. For example, having enough warehouse storage. Or clearing out a production facility for more floor space.  However, in this case, we are referring to the equipment and solutions that make storage manageable and easier. Such equipment includes solutions such as storage racks, pallet racks and shelving systems. These are just some of many storage options available to manufacturers. Advanced technology facilitates the management of heavy duty and high density tank and silo systems by automating the delivery system and linking it with the rest of the production line.

Storage

In the fields of regenerative medicine and tissue engineering, maintaining aseptic conditions during cell culture is paramount to avoid contamination and ensure successful outcomes. The challenge lies in creating an isolated environment that meets stringent regulatory standards while minimizing human error and operational costs.
<h2>Ensure sterile conditions with automated decontamination</h2>
The Modular Cell Culture Isolator (MCCI) by Comecer is designed to provide a controlled and sterile environment for cell culture processes. With its fully welded enclosure and integrated ventilation system, the MCCI ensures a consistent Class A environment in a more compact footprint than traditional clean rooms. Featuring a top-class sterilization protocol using a VPHP cycle, it minimizes manual interventions, thus reducing the risk of human error. The isolator's ergonomic glove boxes facilitate operator comfort and efficient space utilization. It is equipped with H14 HEPA filters for both intake and exhaust, maximizing particulate control and flexibility in handling hazardous materials. The MCCI's integrated H2O2 gas decontamination system allows for effective sterilization of both the entire internal volume and specific compartments like the transfer hatch. This modular system is ideal for tissue engineering and biotech labs constrained by regulatory bodies such as FDA, EUP, and USP. Additionally, it offers viable and non-viable continuous monitoring, managed by GAMP 5 software and SCADA systems for 21 CFR Part 11 compliance.

Isolator for aseptic cell culture processing

Managing hazardous chemicals and radioactive substances in a laboratory requires dedicated containment solutions. These environments necessitate equipment that ensures both user safety and contamination control, while accommodating the specific needs of radiochemistry applications.
<h2>Ensures safe handling of radioactive materials</h2>
The FHR Radiochemistry Fume Hood by Comecer is designed for secure management of hazardous and radioactive chemicals in laboratory settings. Constructed entirely from AISI 304 stainless steel and finished with Scotch-Brite™, it features arc-welded joints and a hardened structure for durability. A raised edge worktop prevents spills, while the front closure utilizes an acrylic glass slide for visibility and safety. Integrated fluid and electrical controls on a stainless steel instrument panel enhance usability. Airflow is optimized by a double-walled aspiration system with a controlled by-pass, achieving a frontal speed of 50 cm/sec. The filtration system includes absolute and activated carbon filters, ensuring effective contaminant removal. The hood allows safe replacement of filters via a canister system. Liquid and solid waste management is facilitated through controlled discharge systems for both types, each supported by a 20-liter polyethylene container. Electrical components comply with CEI standards, incorporating features like remote-controlled hot/cold water adjustment and foot-operated water flow controls to limit contamination risks. The fume hood is ideal for use in radiopharmaceutical laboratories, ensuring regulatory compliance and operational safety.

Radiochemistry fume hood

In regenerative medicine and tissue engineering, ensuring an aseptic environment for handling cell cultures is critical. Contamination during cell culture processes can lead to compromised results and significant setbacks in research and development.
<h2>Maintain sterility while handling cell cultures</h2>
The Cell Culture Isolator by Comecer is specifically designed for laboratory professionals handling sterile products in the field of regenerative medicine. This isolator ensures aseptic conditions, critical for working with cell cultures, by using a combination of laminar airflow and an integrated Vapor Phase Hydrogen Peroxide (VPHP) decontamination system. The isolator is constructed with high-grade stainless steel (AISI 316L internally and AISI 304 externally) and features a fully welded chamber with a 20 mm radius to minimize contamination risks. It includes a pre-chamber for material introduction and a main chamber for cell culture handling, all maintained at a positive pressure relative to the laboratory environment. The system is fully PLC controlled and GAMP 5 compliant, with software available to meet 21CFR Part 11 requirements upon request. The user-friendly HMI interface and other automated features simplify operations while ensuring compliance with GMP guidelines.

Cell culture isolator for regenerative medicine

In pharmaceutical manufacturing, transferring powder ingredients while ensuring containment and sterility can be a challenge. This is especially true for manufacturers who need to transfer ingredients between process steps or different facilities frequently.
<h2>Facilitates safe and sterile powder transfers</h2>
The ChargePoint® single use valve passive (SUP) is designed for pharmaceutical manufacturers who require an economic and contained powder transfer system. Functioning as the passive mating half of the ChargePoint Split Butterfly Valve system, it ensures high containment and sterility performance, reducing the need for cleaning, maintenance, and validation. Manufactured with FDA and USP Class VI compliant plastic, the SUP is lightweight and cost-effective for single-use purposes. It is produced in an ISO6 cleanroom environment and can be gamma sterilized for aseptic processing. Available as part of a complete package with the ChargeBag® PE-S, it offers seamless integration with optional tri-clamp connections or direct welding to ChargeBags. ChargePoint Technology provides an accessory GMP cover to secure the passive and connected container, ensuring product integrity during storage or transit.

Single use valves for powder transfer

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

Powder

Ensuring the cleanliness and sterility of transfer valves is crucial in aseptic manufacturing. Contaminants and residues pose significant risks, requiring thorough and effective cleaning processes to maintain safety and compliance.
<h2>Enhances cleaning efficacy and reduces contamination risk</h2>
The Active Cleaning Cap from Chargepoint Technology is a specialized accessory designed for efficient in-place cleaning and decontamination of the Active half of Split Butterfly Valve (SBV) systems. This device maximizes the surface area exposed to cleaning media by a unique sealing methodology on its outer perimeter, eliminating the need for typical seat/disc components that hinder cleaning efficacy. Various configurations cater to WIP (Wash In Place), SIP (Steam/Sterilize In Place), and CIP (Clean In Place) processes, adapting to different installation orientations and specific process needs like draining and venting. By employing a liquid and gas-tight seal via an o-ring, the cap allows in-place opening and closing of the valve within a sealed environment, ensuring effective cleaning without operator exposure. Suitable for use in the pharmaceutical, chemical, and food industries, the cap supports applications requiring stringent sterility and safety standards. The accessory is pressure-rated and available in sizes up to 200mm, with special features like a hygienic tri-clamp connection and optional integrated spray ball for enhanced cleaning performance.

Transfer valve cleaning for sterility assurance

Efficient and thorough cleaning of pipes, tanks, and process technology is essential in food, beverage, and pharmaceutical industries to meet hygiene standards and maintain product quality.
<h2>Automate cleaning of pipes and tanks</h2>
The CIP mobile unit by Bucher Denwel, a product from Bucher Unipektin, offers an efficient solution for cleaning pipes and tanks. Designed with three sizes of caustic and acid vessels, it supports automatic temperature control and simultaneous concentrate dosing for optimal cleaning performance. Featuring CIP sequencing valves, reconnections of pipes are not required. The unit includes a sampling valve for checking concentration during cleaning and allows the use of various detergents for both hot and cold cleaning. Integrated heating ensures the cleaning media reaches the required temperature, and options such as pressurized tank cleaning, CIP vessel spray nozzles, and heating during cleaning are available. Built from stainless steel 304, the unit guarantees reliability and durability.

Mobile Cip plant for pipe and tank cleaning

Efficiently maintaining cleanliness in a brewery is crucial to ensure consistent product quality and compliance with hygiene standards. However, cleaning extensive pipe networks, tanks, and process systems can be time-consuming and resource-intensive, requiring a smart and compact cleaning solution.
<h2>Cleans brewery pipes, tanks, and process systems</h2>
The Bucher Denwel CIP Compact Unit by Bucher Unipektin is a streamlined clean-in-place (CIP) system designed specifically for breweries. It features multiple cleaning lines that handle pipes, tanks, and process technology with precision. The unit includes caustic, acid, and water-recovery vessels, each optimized for different stages of the cleaning process. It enables automatic sequencing of cleaning tasks with predefined parameters for temperature, flow, pressure, and solution concentration. The system's user-friendly interface allows for easy configuration of cleaning cycles, ensuring optimal and consistent performance. Made with stainless steel 304 and EPDM materials, the unit is durable and hygienic. Capable of handling various flow rates and vessel sizes, it offers flexibility in maintaining different parts of the brewery.

Cip compact unit for brewery cleaning

After completing a brew day, ensuring thorough cleaning of tanks is critical. Maintaining the required temperature of cleaning solutions presents a challenge, as conventional systems often fail to sustain temperatures, reducing effectiveness.
<h2>Maintains temperature with in-line heating</h2>
The Mobile CIP Carts by Brewmation offer a robust solution for brewery cleaning needs, equipped with innovative in-line heating. This feature ensures the caustic solution's temperature remains consistent, preventing loss of cleaning efficiency. The carts also come with a separate sanitizer line to avoid cross-contamination and directional valves for easy recirculation and transfer. Available in standard sizes (20, 40, 75, and 100 gallons) with custom sizes available upon request, these carts are ideal for various brewery tank capacities. The 6000W or 15000W heating element is GFCI protected, as is the digital temperature controller that provides precise control. Variable speed pumps adapt to different sizes, further enhancing flexibility and convenience. The entire assembly is UL/cUL listed, ensuring compliance with safety standards.

Mobile Cip carts for brewery cleaning

In biopharmaceutical manufacturing, ensuring all system components are free from contamination is critical to product safety and quality. A typical challenge is cleaning complex equipment configurations, including vessels, piping, and ancillary lines, without disassembly.
<h2>Automated cleaning of bioreactor components</h2>
The CIP systems by Bioengineering offer tailored and automated cleaning solutions for bioreactor components, ensuring thorough contamination removal. These systems can be either rigidly installed for large plants or mobile for smaller bioreactors, providing flexible operation. They employ advanced features such as programmable cleaning steps, circulation pumps, and heat exchangers for optimal performance. Integrated PLCs automate and document the cleaning process, adjusting steps dynamically for consistent cleanliness. The systems utilize a combination of mechanical components (e.g., spray balls, CIP lances) and chemical agents (e.g., NaOH, acids) tailored to specific needs. Additionally, they are designed to be economical and environmentally friendly by recycling cleaning solutions when cross-contamination is not an issue.

Cleaning in place systems for bioreactors

In pharmaceuticals and cosmetics manufacturing, ensuring that process tanks remain uncontaminated is crucial. Residual substances from previous batches can lead to cross-contamination, affecting product quality and safety. Efficient and thorough cleaning methods are essential to mitigate these risks.
<h2>Ensures complete cleaning of process tanks</h2>
The CIP System (Clean In Place) from Bachiller is designed to clean process tanks in the pharmaceutical and cosmetics industries effectively. It utilizes a staged cleaning approach using clean water, hot water, reclaimed water, purified water, diluted acid, diluted soda, or disinfectant solutions, depending on the application. This unit is a monobloc design with capacities ranging from 500L to 3,000L, allowing for versatile cleaning needs. The CIP system is equipped with storage tanks heated by electrical resistances, a dosing pump for cleaning media, a sanitary pump for high-flow washing, and an integrated power cabinet. The system complies with cGMP standards and includes a touch screen control with specialized software. Optional features include an FDA-validatable design, versions for ATEX zones, and different heating methods such as steam.

Cip system for process tanks

In industrial settings with undervacuum homogenizers, maintaining cleanliness is crucial for preventing contamination and ensuring product quality. Traditional cleaning methods can be inefficient and time-consuming, especially when dealing with complex machinery that requires thorough internal cleaning.
<h2>Facilitates efficient internal cleaning</h2>
The Cleaning system CIP 'Cleaning in Place' by Axomatic (Marchesini Group) is a mobile, external cleaning unit specifically designed to connect to undervacuum homogenizers. This system feeds internal cleaning spray balls with pressurized water, ensuring comprehensive internal cleaning without disassembly of the homogenizer parts. By integrating this system, facilities can achieve more efficient and effective cleaning processes, reducing downtime and minimizing the risk of contamination. The system's mobility allows it to be conveniently moved and connected to various homogenizers, offering flexibility in multi-machine environments.

Cleaning system Cip for internal equipment maintenance

Maintaining sterility in clean rooms is vital for preventing contamination in sensitive environments. Conventional decontamination methods may leave gaps in sterilization efficiency, especially in areas difficult to reach with liquid sprays.
<h2>Transform sporicide into aerosol dry fog</h2>
The Space Spray & Decontamination System by Austar converts liquid sporicide into a fine aerosol dry fog, with droplet sizes smaller than 10 micrometers. This allows for thorough diffusion through Brownian movement, reaching all areas needing sterilization. The C-fogger mini spray device ensures fine atomized particles and high spraying efficiency. The system features a flexible design, with a control cabinet that can be mobile or wall-mounted. Made of 316L stainless steel, it resists sporicide corrosion and is easy to clean. The siphon-type spray automatically stops spraying when the gas source is cut off, preventing drips.

Space spray decontamination system for clean rooms

In pharmaceutical and biotechnological environments, effective contamination control is critical. Pathogens like bacteria, viruses, molds, and spores pose significant risks to manufacturing processes and product quality. Traditional sterilization methods can be time-consuming and may not uniformly cover surfaces or small equipment.
<h2>Reduces microbial load with ultrafine particle technology</h2>
The POSS Hydrogen Peroxide Ultrafine Particle Sterilizer from Austar utilizes over-frequency oscillation technology to create ultrafine particles with a uniform particle size of under 5μm. This allows for superior Brownian motion characteristics compared to traditional dry fog technology (1-10μm), leading to shorter sterilization times without condensation or corrosion. Designed for room or small equipment sterilization, the POSS system uses 6%-8% hydrogen peroxide or spore solutions to effectively decontaminate various microorganisms including bacteria, viruses, mold, and spores. The system achieves a 6-log reduction of microbial load, ensuring surface and spatial sterilization. Ideal for clean room environments and pharmaceutical manufacturing facilities, it offers a reliable method to maintain high standards of contamination control.

Hydrogen peroxide ultrafine particle sterilizer for contamination control

In food processing industries requiring aseptic packaging, maintaining high hygiene standards while ensuring product integrity is crucial. Challenges such as microbial contamination and extended shelf life without the use of preservatives necessitate advanced filling systems.
<h2>Performs hygienic filling and sealing operations</h2>
The rotary filler of preformed containers from Aurum Process Technology is an ultra-clean filling system designed for hygienic packaging. Utilizing a protective atmosphere, it ensures excellent microbiological safety. The system employs a servo-mechanical displacement mechanism, allowing for smooth and fast rotational movements. The compact filler includes four processing stages: container placement, UV sterilization, filling through flowmeters and anti-drip nozzles, and heat sealing with UV-sterilized sheets. The entire process is automated, reducing the need for manual intervention and minimizing contamination risks. Suitable for packaging fluids such as sauces, creams, purées, and meals with particles, the filler offers a reliable solution for extending product shelf life without preservatives. Additionally, it supports both room temperature and refrigerated preservation, enhancing the product's consistency, texture, color, and flavor.

Rotary filler for preformed containers

For high-speed commercial manufacturing of biopharmaceutical products, maintaining sterility and precise filling is crucial. Common challenges include ensuring in-process control, compliance with GMP standards, and flexibility to handle different vial sizes.
<h2>Enables high-speed aseptic vial filling</h2>
The Crystal™ PX Filling Line by Aseptic Technologies is designed to meet the demands of biopharmaceutical manufacturing. Utilizing AT-Closed Vial® technology, this platform ensures 100% in-process control and full GMP compliance. The system offers a flexible capacity, processing up to 180 vials per minute, depending on the configuration. Custom-built according to user specifications, it can be equipped with a safety barrier for high-class cleanroom environments or installed within a Restricted-Access Barrier System (RABS) with H2O2 decontamination. Featuring automated vial loading, it supports filling volumes ranging from 0.1 ml to 50 ml with high accuracy and tool-less format change. The Crystal™ PX Filling Line is ideal for cell and gene therapy products, exosomes, viral vectors, and plasmid DNA, making it a versatile solution for novel biopharmaceuticals.

Aseptic filling line for biopharmaceutical products

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Efficiently transferring liquid dairy, food, and beverage products into flexible bags can pose challenges such as maintaining product safety, minimizing downtime, and ensuring accuracy.
<h2>Accurately fill flexible bags up to 1,000 litres</h2>
The Alfa Laval Astepo clean filler is a versatile solution designed for non-aseptic bag-in-box filling applications in the dairy, food, and beverage industries. Capable of handling bag sizes up to 1,000 litres, it delivers a filling accuracy of ±0.5%, addressing the need for precision in various packaging formats. The system supports automatic and semi-automatic modes, and it boasts high-speed filling, quick changeovers, and low maintenance requirements. The Astepo clean filler reduces downtime and product loss by enabling efficient changeovers between production and cleaning cycles. It also ensures product safety and extends shelf life by preventing oxygen pick-up during hot and cold fills. For sensitive products, the EHEDG-compliant Ultraclean variant offers enhanced hygiene with overpressure of filtered air and an optional disinfectant nebulizer system.

Flexible bag-in-box filler for liquid and viscous products

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Bagging

Maintaining hygienic conditions in brewery equipment such as piping, tanks, and filling units is crucial to prevent contamination and ensure product quality. Traditional manual cleaning methods often fail to deliver the consistency and thoroughness required in modern brewing operations.
<h2>Ensure consistent and thorough cleaning</h2>
The CIP Station from Alfa Laval is a modular skid-mounted plug-in system designed for automated cleaning-in-place procedures suited for brewery equipment. Developed in cooperation with the brewing industry, this compact and robust module supports the cleaning of piping, tanks, filling machines, heat exchangers, and more. Designed for flexibility, it allows for adjustable cleaning parameters including time, temperature, pressure, and flow to meet diverse process requirements. Built with stainless steel and heat-resistant seals, the system is compliant with food industry regulations. Components can include detergent tanks, or adapt to customer-provided tanks. An integrated plate heat exchanger heats the cleaning solution, which is then circulated through the equipment and either drained or recycled. Automatic control of temperature, flow, and detergent concentration ensures reliable operation, while user-defined cleaning sequences and schedules provide ease of use.

Automated Cip station for brewery cleaning

In the biotechnology and pharmaceutical industries, ensuring full cleaning coverage in tanks with complex geometries and hard-to-reach areas is essential. Ineffective cleaning can lead to contamination risks, affecting product yield and integrity.
<h2>Achieve 100% impact cleaning with reduced water usage</h2>
The PlusClean® UltraPure by Alfa Laval is engineered to integrate smoothly into tank walls or bottoms, delivering comprehensive cleaning coverage during Cleaning-in-Place (CIP) processes. This nozzle addresses shadow areas that top-mounted devices miss, using a high-impact fan of pressurized cleaning media. This results in up to 80% savings in water and cleaning media costs while ensuring zero contaminants. Available in both standard and pneumatic versions, it can be customized with different spray patterns and weld plates. The unit comes with Alfa Laval’s Q-doc documentation for full traceability, making it ideal for sterile and aseptic processes in the biotech and pharmaceutical sectors.

Cleaning nozzle for pharmaceutical tank cleaning

Managing large volumes of contaminated liquid waste in industrial settings often necessitates robust and scalable decontamination technologies. This is crucial for facilities dealing with high effluent outputs, ensuring compliance with strict safety and environmental regulations.
<h2>Treat and decontaminate large effluent volumes</h2>
The Ultimate Plus from Actini Group is a modular, continuous decontamination system designed to handle liquid effluents ranging from 16,000 to 192,000 liters per day. This system is scalable, starting with a base capacity of 3,000 liters per hour, extendable by adding up to three 3,000-liter/hour extensions. It operates with steam energy and includes an energy recovery section to preheat and precool effluent, saving up to 80% of the thermal energy used. Designed to ensure safe and efficient decontamination, it meets both European and American standards. Key features include fully automated operation controlled via a touch screen interface, all-welded heat exchangers to prevent leakage, and an option for redundant pumping systems. The system's design allows easy scalability without requiring additional automation studies, making it adaptable to varying production levels.

Industrial effluent decontamination solution

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

Beverage production, requires maintaining strict hygiene standards across the entire process chain to ensure product quality and safety. Conventional cleaning methods often lack efficiency and consistency, contamination and unsatisfactory sanitation levels.
<h2>Automates and controls sanitizing processes</h2>
The Cleaning In Place (CIP) system by A Due is a modular and programmable solution designed to ensure comprehensive hygiene for processing plants. This system controls all critical parameters, such as washing cycles, and concentrations of detergents and disinfectants, as well as contact times and temperatures. Capable of both manual and automatic operations, it can be integrated into existing process setups and allows management of multiple washing programs simultaneously. Key features include an option for self-cleaning (CIP for CIP), energy recovery, and low consumption design. The system is ideally suited for beverage production lines, enabling efficient removal of organic residues and biofilm. A Due’s CIP units are also flexible for expansion, letting users adapt to growing operational demands.

Cleaning in place system for beverage production

In the food production sector, hygiene regulations are getting stringent by the day. Especially meat production and fresh produce manufacturing must follow strict cleanliness and hygiene protocols. This is why it’s imperative to pay attention to the washing and cleaning of crates used in the production facility. An automated industrial washer can help eliminate the risks of cross-contamination along with cleaning different types and sizes of crates.
<h2>Clean all crates and containers using a spin drying solution to save energy</h2>
The Clever Line 301 by Nerkon provides a one-lane washing technology that can help streamline your crate and container cleaning processes. It is a modular washing equipment built specifically for disinfecting, washing, and drying produce crates. Moreover, the machine provides an option to select a cleaning function that doesn’t consume a lot of energy. For example, you can choose to spin dry the crates, a process that doesn’t require a lot of power compared to heat drying.

The different crate sizes are placed upside down in either a longitudinal or crosswise position. You can use the Clever Line 301 to clean crate lids as well. With doors on both sides, it provides faster cleaning of the equipment - allowing for detailed washing - and easy maintenance. The machine is designed to run 24/7 without any downtime.

Industrial washer for plastic crates

Polyethylene terephthalate (PET) and glass bottles are widely used in the beverage industry as well as in labs. Since it is more ecological to wash bottles than recycle them, mineral springs, breweries, and soft drink bottlers or manufacturers use industrial bottle washing machines to clean PET and glass bottles. However, bottle washing is a task that demands the highest levels of product safety, sterilization and hygiene. Along with meeting sanitization requirements, it’s also essential that the machine uses water economically.


<h2>Clean and disinfect bottles in a cost-effective way</h2>
Designed with a low bottle discharge unit, automated conveyor and a low overall height, the Arcade GEL series cleaning system by GM Gera is ideal for washing bottles in an environment-friendly and economical way. The three models can wash up to 17,000 bottles per hour (BPH), 12,000 BPH, and 7,000 BPH.

With a compact design, the Arcade GEL series combines low space requirements with a high-performance. Their low height, coupled with low-built bottle discharge and infeed units, enable users to use them in a limited space.

Furthermore, all components are optimally designed to ensure high serviceability and durability. Boasting low heat consumption, low disinfectant carry-over proportion, and economical use of water, the Arcade GEL is able to meet the increasing demands of the beverage industry from both ecological and economic points of view.

Industrial bottle washing machine

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Bottles

Chestnuts

Choosing efficient, fast and specialty medical devices manufacturing equipment is just one of the steps involved in their production. From ideation to execution, producers need to mind the devices’ quality and comply with strict regulations, for example the FDA in the United States, integrated within the healthcare environment. And don’t forget to think about customer-centered, convenient, updated and accessible solutions.

Medical devices

Some of the vaccines in use today were originally developed decades ago. But advances in research, expertise and vaccine development equipment provide immunizations from bacterial and viral diseases (antibodies and cell therapy) to more people every year. The Covid 19 pandemic highlights the urgent need to scale up the production of vaccines and ensure an automated as well as reproducible manufacturing environment.

Vaccines

Connect directly with world leading manufacturers of Disinfection equipment and find technology to build or improve your production line.