High-capacity filler and closer for pumpable products

Efficiently handle pumpable, flowable, and pasty products with this high-speed filling solution, designed to streamline your production cycle while ensuring consistent dosing and sealing, perfect for high-output operations.

Fills, Doses, Seals, and Sterilizes Liquid Products

The SERVOFILL F400 from Buhmann Pac Solutions is a high-speed linear filling machine engineered for producers in the food, pet food, and dairy sectors. It specializes in handling pumpable, flowable, and pasty products with precision and hygiene. Utilizing a volumetric feeder, the machine maintains continuous operation while achieving hygiene classes up to “Ultra Clean” through integrated UVC packaging disinfection and laminar air flow systems. It offers extensive application versatility, from chunky spreads and sauces to dairy-based goods like yogurt and kefir. Capable of handling up to 36,000 units per hour, the SERVOFILL F400 integrates seamlessly with existing production lines, featuring automatic format changeover and chainless plate conveyors for packaging transport. A CIP system ensures contamination-free cleaning, while modular options like additional dosing stations and garnishing stations allow for tailored production runs. Constructed in stainless steel and designed for ergonomic access, it ensures both process efficiency and regulatory compliance.

Benefits

  • Maximizes production efficiency by processing up to 36,000 units per hour.
  • Enhances hygiene with in-line sterilization options such as UVC disinfection.
  • Reduces maintenance time with ergonomic design and easy access components.
  • Ensures product integrity with precise volumetric filling and MAP sealing.
  • Supports flexible production with customizable dosing and garnishing options.

General


Applications
Sauces,Spreads,Soups,Pet food,Delicatessen salads,Chunky products,Food industry,Butter,Pastes,Yogurt,Dairy products
End products
Flan,Tzatziki,Chocolate mousse,Cat pâté,Hummus,Fruit salad,Sour cream,Pâté,Crème fraîche,Chowder,Dog stew,Minced meat,Aioli,Gravy,Pesto sauce,Bolognese sauce,Cottage cheese,Wet dog food,Kefir,Chow mein,Pesto,Mayonnaise
Steps before
Product mixing,Blending,Ingredient weighing
Steps after
Sealing,Sterilization,Labeling,Packing
Input ingredients
pumpable products,flowable products,pasty products,pre-made cups,cans,thermoformed packs,trays,containers
Output ingredients
filled products,sealed packaging,pre-cut plastic blanks,aluminum blanks,sealed packages with MAP
Market info
Buhmann Systeme is known for designing and manufacturing engineered-to-order packaging machines and systems, excelling in automation and high-tech solutions for various industries, enhancing efficiency and reliability in production lines.

Technical Specifications


Speed
Up to 36,000 units/hour
Filling Speed
Up to 600 cups/min
Product Types
Pumpable,flowable,and pasty products
Cleaning Method
Manual / CIP system
Filling Method
Volumetric feeder
Automation
Automatic format changeover
Container Types
Cups,cans,thermoformed packs,trays
Sealing Method
Pre-cut blanks or from roll
Conveyor Type
Chainless plate conveyor
Sterilization Type
UVC / Pulsed light
Changeover Time
Quick-change filling valves and sealing heads
Hopper Options
Double-walled and heating function

Operating Characteristics


Working mechanism
Linear filling
CIP/SIP
Manual or automated CIP
Batch vs. continuous operation
Continuous
Automation level
PLC controlled
Cleaning method
Wet cleaning
Integration of additional steps
Dosing,sealing
Changeover time
Automatic

Material Compatibility


Cleanability
Wet cleaning
Corrosive resistance (e.g. acids)
Stainless steel
Density/particle size
Flexible

Product type Characteristics


Viscosity
Pumpable,flowable,and pasty
Product type
Dairy,sauces,spreads,pet food

Physical Characteristics


Machine Footprint
High output linear system
Feed/Discharge Method
Prefilled cups feeding,automatic format changeover
Design Type
Balcony design
Accessibility
Both-sided accessibility
Container Compatibility
Cups,cans,trays,thermoformed packs
Conveyor Type
Chainless plate conveyor
Construction
Linear and hygienic design

Custom Options


Control panel type
Ergonomic operation
Cleaning method
Hygienic wet cleaning
Automation level
High output
Sealing type
Modified Atmosphere Packaging (MAP)
Dosing options
Additional dosing stations,Weighing system,Multihead weigher,Tendency control
Feeding options
Buffer magazine,Prefilled cups
Filling temperature control
Double-walled hopper with heating
Cleaning system
Manual or integrated CIP
Sterilization options
UVC/Pulsed light systems
Conveyor system
Chainless plate conveyor
Filling valve and head type
Quick-change
Filling method
Volumetric feeder