Automated cup filling solutions for liquid and viscous products
Ensure precise and hygienic filling of dairy, baby food, and deli products with high-speed cup and bottle filling systems designed to optimize production, reduce waste, and maintain product quality through integrated dosing, disinfection, and packaging capabilities.
Fills, Disinfects, and Seals Food Containers
The Ampack FCL, LFS, and Osgood S-Series from Syntegon are high-speed cup and bottle filling machines meticulously engineered for dairy, baby food, and nutraceutical producers. These machines excel by incorporating a multi-stage processing system that includes filling, disinfection, and sealing, ensuring product integrity and extended shelf life. Designed to accommodate diverse applications, they handle end products such as yogurt, infant nutrition drinks, and ready-made meal trays with precision. Capable of processing up to 60,000 containers per hour, they offer seamless automation with integrated CIP/SIP systems for efficient cleaning. Configurations are available in clean, ultra-clean, and aseptic executions for optimal hygiene standards, and they meet stringent 3-A and GMP compliance certifications. Additionally, the modular design allows for integration into existing production lines, while the flexibility to switch dosing nozzles supports varied product types ranging from liquids to viscous slurries. With engineering support for customization, these machines guarantee reliable performance and adaptability to market demands.
Benefits
- Enhances production efficiency with a throughput of up to 60,000 containers per hour.
- Ensures high hygiene standards with customizable disinfection options (UVC, Pulsed Light, H2O2).
- Reduces changeover times with ergonomic, integrated pull-out stations.
- Meets stringent safety and regulatory standards with 3-A and GMP compliance.
- Facilitates versatile product filling, from liquids to viscous materials, via interchangeable dosing systems.
- Applications
- Sauces,Prepared meals,Dips,Dairy-free products,Clinical nutrition,Baby food,Deli salads,Dairy products
- End products
- Coconut yogurt,Pasta sauce,Hummus,High-protein shakes,Sour cream,Macaroni salad,Mashed potatoes,Cream cheese,Almond yogurt,Yogurt,Salsa,Soy yogurt,Infant nutrition drinks,Tomato sauce,Meal-replacement shakes,Spreads,Cheese dip,Guacamole,Macaroni and cheese,Ready-made meal trays,Cottage cheese,Coleslaw,Potato salad,Baby formula
- Steps before
- Pure media generation,Process,bioprocessing,Formulation,Cleaning,Depyrogenation,RTU upstream handling
- Steps after
- Capping,coding,Tray loading,Sterilization,RTU downstream handling,Inspection,Packaging
- Input ingredients
- liquid dairy products,viscous dairy products,pump required dairy products,preformed containers,cups,bottles,liquid food,viscous food,dairy-free yogurt alternatives,tomato paste,butter,margarine
- Output ingredients
- filled cups,filled bottles,yogurt,sour cream,cottage cheese,cream cheese,cheese dip,spreads,salsa,hummus,guacamole,dips,sauces,soups,prepared meal trays,clinical nutrition in cups or bottles,baby food in cups or bottles,nutrition drinks,meal-replacement drinks,high-protein drinks,split cups with dry ingredients,ready-made meals,convenience food trays,mashed potatoes,mac and cheese,deli salads
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Automation
- PLC-controlled
- CIP/SIP Systems
- Available
- Packaging Disinfection
- UVC / Pulsed Light / H2O2
- Production Capacity
- Up to 60,000 cups/h
- Filling Accuracy
- SmartFill technology for high filling accuracy
- Filling Range
- Liquid to viscous products
- Aseptic Execution
- Available
- Thermoforming Machine Availability
- TFA machine with aseptic execution
- Material Handling
- Integrated pull-out stations
- Dosing Flexibility
- Modular design with exchangeable dosing nozzles
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- Preformed cups,bottles,trays
- 3A Sanitary Standards
- Yes
- CE marking
- Yes
- FDA compliance
- Yes
- EHEDG certification
- Yes
- GMP Compliance
- Yes
- Control panel type
- Touchscreen / HMI
- Integration possibilities
- PLC / SCADA
- Packaging disinfection options
- UVC / Pulsed Light / H2O2
- Dosing technology
- SmartFill modular design
- Ergonomic features
- Integrated pull-out stations
- Filling executions
- Clean / Ultra-Clean / Aseptic