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Capping Equipment

capping-process

Capping-process

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Continuous

Industrial

In pharmaceutical production, ensuring accurate and efficient counting, filling, and capping is crucial to meet regulatory standards and maintain product quality. Manual operations or outdated systems often lead to discrepancies and increased labor costs.
<h2>Accurate counting and efficient filling</h2>
The UNILINE by IMA is an integrated system designed for the precise counting, filling, and capping of pharmaceutical tablets and capsules. This system consists of multiple key functions, including container loading, desiccant insertion, counting and filling, cotton insertion, capping, and rejection. UNILINE is equipped with advanced Optical and Electronic Field Sensors (E.F.S.) to ensure high counting accuracy, even in challenging conditions. This system offers a flexible solution, eliminating the need for product or bottle change parts, allowing for quick changeovers. The balcony design ensures easy cleanability and visibility, minimizing hidden entrapment points. Compact in size, it requires less space compared to traditional systems, providing high overall equipment effectiveness (OEE).

Integrated counting system for tablets and capsules

Capping

Counting

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

In pharmaceutical production, ensuring hermetically sealed vials is crucial to maintaining product sterility. Traditional methods often produce high levels of particles and require significant maintenance time, which can be problematic in sensitive environments.
<h2>Ensures precise aseptic capping</h2>
The STERICAP from IMA is a rotary capping system designed for low to medium speed applications, particularly suitable for aseptic products. This compact system minimizes air turbulence while facilitating efficient H2O2 exposure and barrier system operations. Configurable with 3 or 6 capping heads, it can handle a variety of cap types such as traditional aluminum, add-vantage, bio-set, and monovial closures. Its design includes very low particle generation to avoid contamination, a pneumatic circuit to maintain consistent vertical force, and 100% measurement and control of vertical compression force to ensure optimal sealing quality. The STERICAP system also supports various types of crimp quality and flip-off cap color checks, includes a coding unit and camera vision system for data reading and verification, and is built with a user-friendly Siemens PLC control panel. Maintenance is minimal, and size changeover and setup time are kept low, enhancing overall efficiency.

Rotary capping machine for aseptic products

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

liquid

solid

In pharmaceutical and food industries, securely capping various bottle shapes and sizes is essential to ensure product integrity. High-speed production lines require reliable capping solutions that can handle different cap types with consistent torque and minimal downtime.
<h2>Efficient capping of diverse bottle shapes</h2>
The Rotary Capper from IMA is a versatile capping system designed to handle both screw and press-on caps on round or irregular shaped containers. Available in models with 3, 4, 6, 8, and 10 heads, it accommodates various production speeds, up to 300 bottles per minute for larger systems. Key features include fast tool-less changeover for operator convenience and an easy-to-navigate touchscreen HMI with a product recipe system for quick adjustments. The magnetic clutch application ensures reliable and consistent torque for screw caps, including child-resistant and induction sealed closures. For added precision, servo torque control is available as an option. Integrated cap bowl feeders reduce noise levels and facilitate efficient operation.

Rotary capper for round and irregular shaped containers

Pharmaceutical manufacturing often demands precise and efficient bottling processes, especially when handling tablets and capsules. Challenges such as counting accuracy, safety, and maintaining product integrity are paramount and require a system that can handle multiple tasks within a compact space.
<h2>Efficiently manage bottle transport, filling, and capping</h2>
The MINILINE by IMA is an integrated counting system designed for comprehensive bottling operations. This compact solution integrates desiccant insertion, tablet or capsule counting, cotton insertion, capping, and induction sealing. It is configurable for various products and container requirements, ensuring quick format changes and immediate start-up at the desired production speed. The GMP-compliant design facilitates easy cleaning and excellent visibility, reducing risk of contamination. With its reduced energy consumption, the MINILINE is efficient and space-saving, fitting within a fraction of the space occupied by traditional equipment.

Integrated counting system for tablet and capsule bottling

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Sealing

In pharmaceutical and healthcare settings, secure and efficient sealing of vials is crucial to ensure product integrity and patient safety. Ensuring reliable closure methods for glass and plastic containers is vital for injectables and other prescription medications.
<h2>Cap and seal vials accurately and efficiently</h2>
The Vial Capping Machine (VCM) by GF (Coesia Group) offers a robust solution designed for the application of final closures on both glass and plastic containers. The VCM can handle various types of caps, including screw caps, pressure caps, and sealing caps, providing flexibility for different packaging requirements. The machine can operate in either an intermittent or continuous mode, suitable for diverse production needs. It can be installed as a stand-alone unit or integrated with upstream and downstream equipment, enhancing overall system efficiency. With a maximum air pressure of 8 bar and an operating noise level of 75 dB, the VCM ensures a reliable and quiet operation in production environments.

Vial capping solution for pharma applications

For beverage manufacturers, ensuring that bottles are properly and securely capped is crucial. Challenges such as inconsistent sealing or equipment downtime can disrupt production and lead to product wastage and consumer dissatisfaction.
<h2>Automates capping processes with precision</h2>
The screw capping systems from Della Toffola (Omnia Technologies) provide reliable and precise capping solutions for beverage production lines. Available in two versions, these systems cater to different capping needs. The PPV version, designed for pre-threaded plastic screw caps, features a 'Pick&Place' system. It includes magnetic friction heads to adjust the closing force accurately. The VA version, suitable for aluminum screw caps, utilizes 'direct pick' replicas and stainless steel closing heads with rolls to seal the caps securely. Both systems are equipped with a continuous cap distributor and a 'no cap' sensor to ensure uninterrupted operation. The option of a neck holding system is available for treating PET/PE/HDPE bottles. The capping heads will not release a cap if no container is present, enhancing efficiency and reducing waste.

Screw capping systems for bottling lines

In automated bottling lines, ensuring reliable and consistent capping is crucial to maintaining product integrity and preventing contamination. Handling different types of bottles, caps, and achieving high throughput can be challenging.
<h2>Automates cap placement and sealing</h2>
The press-on capping station by Della Toffola (Omnia Technologies) integrates a column featuring a cap distributor, a chute with a releasing head, and press-on closing heads. Using either a 'direct pick' or 'Pick&Place' system, it reliably collects and places caps. No cap is released if there is no container present, preventing wastage. The cap distributor continuously feeds the chute and is equipped with a 'no cap' sensor, ensuring consistent operation. An optional neck holding system is available for PET/PE/HDPE bottles. This capping system is designed for efficiency, reducing downtime with automatic refills and precise cap placement.

Press-on capping system for bottles

In beverage production, sealing bottles securely and efficiently is crucial to maintaining product integrity and extending shelf life. Unreliable capping can lead to contamination or spillage, presenting significant challenges for manufacturers.
<h2>Automates capping for consistent sealing</h2>
The crown capping solution from Della Toffola features a capping station with integrated columns that house the capping heads. Caps are transferred via a chute and sealed onto containers by the pressure of conical heads. This automated system includes a 'no cap' sensor to prevent cap misplacement and a continuously feeding caps distributor, ensuring smooth and consistent operation. Ideal for bottling applications in beverages, this system guarantees precision and reliability in the capping process. Supplied by Della Toffola (Omnia Technologies), this equipment is built for efficiency and consistent performance in large-scale production environments.

Crown capping solution for beverage bottles

In the pharmaceutical and cosmetic industries, ensuring consistent and secure capping of bottles is crucial to maintain product integrity and prevent contamination. Existing manual methods are often time-consuming and prone to errors, leading to increased operational costs and potential quality control issues.
<h2>Automate your bottle capping process</h2>
The TA from CAM Packaging is an advanced intermittent motion capping monobloc, specifically designed for the precise and efficient capping of bottles in a high-production environment. This system integrates seamlessly into existing production lines and is capable of handling a wide range of bottle sizes. The TA offers a reliable capping solution with adjustable torque control, ensuring secure seals without damaging the container. Its compact footprint and user-friendly interface make it suitable for facilities with limited space and require minimal operator training. This capping system is particularly useful for the pharmaceutical and cosmetic industries, where product safety and consistency are paramount. CAM Packaging’s TA caters to various capping requirements, ensuring flexibility and scalability.

Intermittent motion capping system

In pharmaceutical and cosmetic production, high precision and compliance with GMP norms are essential for filling and capping processes. Ensuring easy cleaning and maintaining sterile environments are also critical challenges faced by the industry.
<h2>Achieve precision filling and versatile capping</h2>
The LA is a high-performance intermittent motion filling and capping monobloc designed by CAM Packaging. It features easy format change-over and conforms to GMP norms, ensuring high cleanliness and inspection accessibility. The transfer area of bottles and the machine bedplate are easily accessible, supporting efficient cleaning. The machine's conveyor frame meets sterile environment regulations. A key innovation is the transfer starwheel, allowing for effective laminar flow and quick, repeatable format changes. The volumetric filling system, with up to 8 dosing pumps, maintains high accuracy using three micrometric adjustment eccentrics. The mechanical motion, driven by close-profile cams, ensures robustness and reliability. The LA monobloc supports various filling and capping needs for the pharmaceutical and cosmetic sectors. Cap placement can be done via positive movement or pick-off positioning, with options for electronic torque control for screwing. Capable of integrating up to three different capping units, it handles diverse types of caps used in the industry. Compact dimensions and versatile design make it suitable for complete packaging lines.

Volumetric filling and capping system for pharmaceuticals

Blending

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Handling

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

In industries where precise liquid filling and secure capping of bottles are critical, intermittent motion machines often fall short in terms of speed and reliability. These challenges require a solution capable of maintaining high production rates without compromising accuracy or sterility.
<h2>Fill and cap liquids at up to 200 bottles per minute</h2>
The L60 by CAM Packaging is a continuous motion liquid filling and capping monobloc designed for speeds up to 200 bottles per minute. This system marries the simplicity of volumetric filling with follow-on movement and the reliability of rotative continuous movement for closing. It offers two construction versions, each equipped with eight dosing units, providing versatility across a wide range of speed requirements. This design makes the L60 particularly suitable for sterilized environments, as its filling starwheel operates without integrated dosing units, reducing contamination risks. Ideal for both high-speed production runs and smaller batches that require flexible yet reliable equipment, the L60 meets diverse production needs efficiently.

Continuous motion liquid filling and capping monobloc

In high-volume production environments, filling and capping liquid products rapidly and consistently are crucial to meet demand. Efficient handling of diverse cap types while maintaining low maintenance requirements can be challenging, particularly at speeds exceeding hundreds of bottles per minute.
<h2>Achieve precise filling and capping at high speeds</h2>
The L112/L212, by CAM Packaging, is a continuous motion rotary system designed to fill and cap bottles at speeds up to 400 pieces per minute. Available in three versions with 12, 16, and 24 dosing units, it offers versatility for handling various cap types, including pressure, screw-on, pilfer proof, and pumps. With up to 8 heads per capping station, the system ensures rapid and accurate capping. The design features materials and finishes that provide optimal performance with minimal mechanical wear, resulting in low maintenance needs. An integrated 'CIP' system enables easy cleaning of the dosing heads while in motion, enhancing operational efficiency.

High speed continuous motion liquid filling and capping system

Batch

High standards in the pharmaceutical industry demand precise dosing and secure capping of powder-based medicines. Achieving consistent dosing accuracy and maintaining product integrity during packaging poses significant challenges.
<h2>Ensures precision dosing and secure capping</h2>
The DA model from CAM Packaging is an intermittent motion system specifically designed for powder dosing and capping in the pharmaceutical industry. It features a volumetric screw feeder made from AISI 316L stainless steel and powered by a servomotor. This configuration ensures precise control over dosing speed and time, which can be set and saved via an operator panel for consistent repeatability. The flexible design allows for single or double dosing heads and a variety of closing heads to handle multiple cap types such as child-proof and pilfer-proof caps. All parts that come in contact with the product are made from FDA-approved materials, ensuring compliance with relevant regulations. Moreover, the system is equipped with a net weight control system for measuring bottle weight before and after filling, further enhancing dosing accuracy. Designed according to GMP standards, the machine prioritizes ergonomics to offer visual control over all process stages and easy access for maintenance.

Intermittent motion powder dosing and capping system

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

Weighing

Powder

In the bottling industry, securing a tight and reliable seal for various types of bottles can be challenging due to different closure requirements. Whether you need to apply corks, screw caps, press-on caps, or crown caps, achieving consistency and efficiency is crucial.
<h2>Precise application of bottle corks and caps</h2>
The corkers, cappers, and crowners from Bertolaso offer specialized solutions for applying corks and caps securely and efficiently. The Delta Series 800 corkers ensure durability with their sturdy structure and a stabilizing column that distributes insertion stress. These corkers feature direct cork feed systems, reducing pollution from cork dust, and adjustable feeding pipes to accommodate different cork diameters (21-32 mm). For screw caps, the SIGMA series cappers offer flexibility and high precision, supporting aluminum, plastic, and special shape caps with various head configurations (3 to 30). The KAPPA series cappers are designed for press-on and flip-top caps, while the BETA series crowners handle crown caps, twist-off, and ring pull caps with equal flexibility. These systems are ideal for the food, chemical, and pharmaceutical industries, ensuring high production performance and easy format changeover.

Cork and cap closures for bottling industry

In high-volume production environments, securing bottle caps consistently and reliably is crucial. Firms in the food, chemical, and pharmaceutical industries need precise and adaptable solutions for different types of caps like corks, screw caps, and crown caps.
<h2>Seal bottles with accuracy and reliability</h2>
The Bertolaso closers from Omnia Technologies are specialized solutions designed to secure a wide range of caps, including corks, screw caps, press-on, and crown caps. The Delta 800 corker ensures solid and reliable performance over time, featuring a direct feed mechanism that minimizes cork dust pollution. The SIGMA series cappers cater to aluminum and plastic pre-threaded caps, offering high flexibility and accuracy. The KAPPA series, designed for press-on and flip-top caps, and the BETA series, optimal for crown and twist-off caps, exhibit high production performance and reduced setup times. Each series can be outfitted with varying head counts, ranging from 3 to 30, making them suitable for diverse industrial requirements.

Industrial bottle cap closer for various caps

In industries such as food, chemical, and pharmaceutical, ensuring that bottle caps are applied accurately and securely is paramount to maintain product integrity. What challenges arise include reducing downtime during cap format changeovers and ensuring consistent results across a range of cap types.
<h2>Implement efficient and flexible capping solutions</h2>
The cappers from Bertolaso's SIGMA, KAPPA, and BETA series provide industry-leading solutions tailored for various capping requirements—screw caps, press-on caps, and crown caps. These systems are known for their high technological profile, accurate results, and flexibility to adapt to multiple industries. Available with a range of head configurations from 3 to 30, they offer reduced setup times and straightforward operation. The equipment's high production performance and long-term reliability make it ideal for diverse applications, ensuring that caps are applied with precision. Users benefit from the low-maintenance design and the ability to quickly switch between different cap formats, thanks to the micrometric adjustments and guided insertion mechanisms.

Industrial capping systems for bottling lines

In beverage and pharmaceutical industries, sealing bottles and containers efficiently is crucial. The need to accommodate various cap types – corks, screw caps, press-on caps, and crown caps – while maintaining high production performance presents a common challenge.
<h2>Adapt to diverse capping needs efficiently</h2>
The capping systems by Bertolaso (Omnia Technologies) are tailored for versatile industrial applications, encompassing various cap types such as corks, screw caps, press-on caps, and crown caps. The Delta Series 800 corkers feature a stabilizing column and micrometric adjustments, ensuring precision for cork diameters between 21 to 32 mm. SIGMA cappers efficiently handle aluminium and plastic pre-threaded caps across multiple industries, including food, chemical, and pharmaceutical sectors, with options of 3 to 30 heads. The KAPPA series specializes in press-on caps and flip-top caps, while the BETA crowners manage crown, twist-off, and ring pull caps. Designed with a high technological profile, these systems guarantee high production performance, simple operation, and rapid setup times.

Industrial solutions for cap closures on bottles and containers

In many production environments, precision filling and secure capping of stable bottles are crucial tasks. Inadequate filling solutions can lead to spillage, product wastage, and inconsistent volume distribution, which are significant challenges in industries like pharmaceuticals and cosmetics.
<h2>Ensures precise filling and secure capping</h2>
The linear filling and capping solution by Axomatic, a part of Marchesini Group, is designed specifically for the efficient and precise handling of stable bottles. This system can be customized to meet diverse production needs, ensuring high accuracy in the filling process while securely capping each bottle. It accommodates a range of bottle sizes and shapes, making it versatile for different product lines. The solution includes advanced sensors and control systems to maintain consistent fill levels and minimize downtime during changeovers. Ideal for the pharmaceutical and cosmetic industries, this filling and capping technology offers robust performance with easy integration into existing production lines.

Linear filling and capping for stable bottles

In the hair color product manufacturing industry, ensuring consistency and efficiency in packaging processes is crucial. Managing filling, capping, labeling, and cartoning tasks simultaneously can present significant challenges, especially when high-speed production and accuracy are required.
<h2>Automate filling, capping, labeling, and cartoning</h2>
The filling, closing, labeling, and cartoning complete line by Axomatic (Marchesini Group) is designed to streamline the packaging process for hair color products. This line includes the Axo 800, a tube filling and closing unit with capabilities for pre-printed label positioning and label presence verification via photocell. It also integrates the V106 cartoning machine, ensuring a seamless transition from filling to cartoning. Capable of reaching a maximum speed of 60 pieces per minute, this line is an optimal solution for maintaining high efficiency and accuracy in your production process.

Filling, capping, labeling line for hair color products

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Labels provide customers with important information about both your product and your brand. Different labeling technology attaches the printed film to the packaging using a range of methods such as shrink wrapping, side sealing, and adhesives. For added traceability and protection, you may also use serialization coding equipment and anti-tampering labeling systems.

Labeling

Industrial settings requiring efficient and precise bottle filling and capping often face challenges in maintaining consistency and minimizing waste. These processes need to handle varying container sizes and ensure product integrity during packaging.
<h2>Streamline your bottle filling and capping process</h2>
The Axofill Axocap by Axomatic (Marchesini Group) is a complete bottle filling and capping line designed for operational efficiency. The system includes a rotating table that loads stable containers and a filling unit with 2 or 4 filling systems, optimizing throughput. The outlet belt can connect to a capping or labeling machine, facilitating seamless integration into existing production lines. The dosing group features adjustable diving nozzles with a stroke range between 30 and 200mm, accommodating various container sizes. Constructed from AISI 304L stainless steel, the durable machine frame ensures long-lasting performance. The electrical installation is strategically placed below the machine perimeter, coupled with a frontal control panel for easy operator access. With a maximum speed ranging from 20 to 50 pieces per minute depending on the quantity to be dosed, the system is versatile for different production needs. Container diameters range from a minimum of 30mm to a maximum of 110mm, and heights from 50mm to 250mm.

Automatic bottle filling and capping line

In high-volume production environments for cosmetics, pharmaceuticals, and food products, precise filling and secure capping of bottles and jars are essential. Managing these tasks manually can result in inconsistency, slower production rates, and increased labor costs.
<h2>Automate filling and capping processes</h2>
The automatic bottles and jars filling and capping line from Axomatic, part of the Marchesini Group, provides a comprehensive solution for filling and capping stable bottles and jars up to 1200 pieces per hour. This system includes a filling module that handles volumes between 50 and 1000 ml with a diving nozzle and anti-drop mechanism to ensure accuracy and cleanliness. The capping section accommodates screw caps, beak caps, or canula nozzles, secured efficiently. A conveyor belt moves products seamlessly from filling to capping, and an outfeed belt with a rotating collection table handles finished products. This integration reduces the need for manual intervention, cuts production time, and ensures product consistency and hygiene.

Automatic bottles and jars filling and capping line

In the cosmetics and pharmaceuticals industry, achieving consistent filling and capping of both stable and unstable bottles is crucial. Manual loading can lead to variances, while nozzle drips and improper sealing compromise product quality. Avoid these pitfalls to ensure a flawless production line.
<h2>Fills and caps liquids and creams efficiently</h2>
The AXOBLOCK 160 by Axomatic (a part of the Marchesini Group) is designed for alternate movement, ensuring precise filling and capping of liquid and cream products. The system's transport wheel accommodates both stable and unstable bottles using pucks, while the volumetric dosing pump with a servo-motor-driven linear movement ensures accurate filling. Featuring a 'No Drop System' filling nozzle and diving nozzles for bottom-up filling, adjusting up to 200 mm, it minimizes waste and contamination. Manual loading is straightforward, directly onto the belt, enhancing throughput without needing tools for format changes or adjustments. This versatile system can handle containers with diameters ranging from 30 mm to 90 mm and heights from 30 mm to 90 mm, with an option for up to 100 mm. The AXOBLOCK 160 supports a throughput of up to 40 containers per minute, ensuring efficiency and precision.

Alternate movement bottle filling and capping system

In the production of carbonated soft drinks, ensuring consistency and efficiency in bottle washing, filling, and capping processes is crucial. Manual operations are labor-intensive and prone to errors, leading to potential contamination and inconsistent carbonation levels.
<h2>Automate washing, filling, and capping</h2>
The Glass Bottle Carbonated Soft Drink Washing, Filling, and Capping 3-in-1 Machine by Alps Machine integrates the processes of washing, filling, and capping into a single, automated system. This machine supports glass bottles with crown caps, ranging from 200ml to 600ml. It offers a high-capacity operation, processing between 2000 and 3000 bottles per hour. The machine utilizes isobaric filling technology, ensuring precise and stable carbonation levels in each bottle. The equipment is constructed using food-grade SUS304/316 stainless steel, providing robustness and ensuring hygienic standards. The advanced filling valve technology facilitates smooth and stable filling operations. Additionally, the electromagnetic capping heads ensure secure capping with minimal bottle damage. This system is ideal for carbonated soft drinks, sodas, and energy drinks, providing reliable performance with minimal human intervention. Its compact design, along with easy maintenance and cleaning features, ensures optimal operational efficiency.

Glass bottle carbonated soft drink washer, filler, and capper

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

Manufacturers in the food, cosmetics, and chemical industries often face the challenge of efficiently filling various liquid viscosities into different container sizes with high precision and minimal waste.
<h2>Fill and cap diverse liquids efficiently</h2>
The Automatic Edible Oil Filling & Capping Machine (SNYG-8) by Alps Machine is designed to handle diverse liquid viscosities, including water agents, semi-fluids, and pastes. Suitable for plastic or glass bottles of 500ml to 5L, it uses a volumetric filling system to ensure precise and stable filling. The machine operates at a capacity of 2000 to 3000 liters per hour, with a filling precision of +/- 0.5%. It features filling valves with anti-foam mechanisms, Airtac cylinder support for anti-leakage, and diving systems for stability. Key technical parameters include a working power of 220VAC, air pressure between 6 to 7 kg/cm2, and total power ranging from 3.2kw to 7.5kw depending on the model. Ideal for applications in cooking oil, motor oil, detergents, and cleaning liquids, this solution is versatile and efficient for varying industry needs.

Automatic edible oil filling & capping solution

In large-scale beverage production, maintaining consistent quality and efficiency during the bottling process is crucial. Challenges like bottle integrity during washing, precise filling, and secure capping are common and can slow down operations.
<h2>Streamline washing, filling, and capping processes</h2>
The 10000BPH Automatic Carbonated Drink Filling System by Alps Machine integrates washing, filling, and capping functions in one automated unit. Designed for PET bottles ranging from 250ml to 2L, it boasts an advanced isobaric filling technology for stable and quick operations, ensuring production capacities of up to 10,000 bottles per hour. The system uses PLC control for precise and seamless automated runs. Stainless steel components and a high-precision filling nozzle ensure hygiene and minimal product loss. Noteworthy is its electromagnetic capping heads, which include a burden discharge function to minimize bottle damage. Suitable for carbonated drinks, soda water, and energy drinks, the machine's design allows easy adjustments for different bottle sizes and types, offering flexibility and efficiency for beverage manufacturers.

High-capacity carbonated drink filling system

Entry level

For operations needing efficient filling and capping of small to medium-sized containers, ensuring accuracy and minimizing downtime is essential. Maintaining product integrity and optimizing space can present challenges in limited production environments.
<h2>Fill and cap efficiently with precise control</h2>
The Response Monobloc 250 Filler & Capper, from Adelphi Manufacturing, is engineered for fast and accurate filling and capping of bottles, jars, and screw-top vials. Capable of processing up to 35 containers per minute and handling fill volumes ranging from 3ml to 250ml, it ensures exceptional accuracy up to ±0.25%, thus reducing waste. Constructed from 316L stainless steel and PTFE, it complies with both pharmaceutical and food industry standards. Its compact design maximizes workspace, and its intuitive HMI touch screen controls are user-friendly, making operations straightforward. The Quick-Strip design facilitates rapid changeover between different container sizes, minimizing downtime and enhancing efficiency. The system also incorporates the Response Benchtop Filler, which can be detached for independent use if required.

Filler and capper for bottles and jars

In bottling operations, securing lids on containers is essential to ensure product safety and integrity. Traditional manual capping can be time-consuming and inconsistent, leading to variable seal quality and production delays.
<h2>Secure containers with pneumatic precision</h2>
The Pneumatic Cap Press by Adelphi is designed for efficient and consistent application of press-on lids and caps to both glass and plastic bottles. With an output capacity of up to 600 containers per hour, this system offers significant improvements in speed and reliability over manual methods. It features adjustable height and depth settings to accommodate various container sizes, with diameters ranging from 22mm to 85mm and a maximum height of 240mm. The construction is hygienic and durable, utilizing anodised aluminium and stainless steel. Additionally, bespoke press pads can be custom-made to suit different shaped caps, ensuring a secure fit. This cap press is intuitive to operate, requiring no specialized training, making it ideal for entry-level automation in industries such as cosmetics, pharmaceuticals, and food and beverages.

Pneumatic cap press for bottles and jars

Manual

In filling and packaging operations where bottle capping is required, ensuring swift, reliable, and adjustable torque capping is crucial to maintain efficiency and prevent product spoilage.
<h2>Achieve fast and reliable bottle capping</h2>
The Pneumatic Bottle Capping Solution from Adelphi is a versatile capping system designed for quick and efficient operation. It can cap up to 500 containers per hour with a torque range of 0.3NM to 4NM. The closure torque is manually adjustable through mechanical friction, allowing easy and efficient closing of twist-off caps. The system is constructed from hygienic stainless steel and aluminum, ensuring durability and minimal maintenance. Adaptable to a wide range of cap sizes by changing the cap chuck, this device is ideal for diverse packaging needs across multiple industries.

Pneumatic bottle capping solution

For small to medium-scale production, achieving reliable and consistent capping can be challenging, especially with varying bottle sizes and cap types. Ensuring precise torque control and minimal downtime are crucial for maintaining production efficiency.
<h2>Ensures consistent and precise capping</h2>
The Benchtop Screw Capper from Adelphi Manufacturing is designed to handle a wide range of cap and bottle sizes, making it highly adaptable for various production needs. With adjustable torque control ranging from 0.2 Nm to 2 Nm via a magnetic clutch, it provides precise capping to avoid over or under-tightening. The unit is powered by a 240v single-phase motor and requires 5 Bar/1cfm compressed air. Weighing 40 Kg with a compact size of 500 x 500 x 1000mm, it is easily integrated into existing setups. The height is fully adjustable using a hand wheel, ensuring operator safety and comfort. Equipped with safety features such as an emergency stop, anti-rotation bottle lock, and safety start buttons, it provides a secure operational environment. Ideal for industries like cosmetics, food and beverage, and pharmaceuticals where precise capping is essential.

Benchtop screw capper for diverse bottle sizes

In the personal care industry, ensuring consistent filling and capping of products such as liquid soaps, skin and sun care lotions, and hair care solutions is essential. Operators require a seamless process to handle different bottle shapes and cap dimensions efficiently.
<h2>Optimizes filling and capping of personal care products</h2>
The LRF - PC from ACMA (Coesia Group) is a continuous motion rotary filler capper, designed specifically for personal care products. This equipment accommodates various production speeds and is adaptable to different bottle and cap sizes and shapes. Its continuous motion further enhances its capability for high efficiency and minimal downtime. With precision engineering, it ensures accurate filling levels and secure capping, crucial in maintaining the quality and presentation of the final product. The LRF - PC is ideal for liquid soaps, skin and sun care, and hair care products. The versatility and robust design make it suitable for a diverse range of personal care applications.

Rotary filler capper for personal care products

In industries such as beverages and pharmaceuticals, securely sealing containers with aluminum caps is essential to ensure product safety and integrity. Achieving precise and reliable capping can be challenging, especially when dealing with varying container shapes and sizes.
<h2>Thread and seal aluminum caps accurately</h2>
The AccuCapper ROPP Capper from Accutek is a versatile capping solution designed for threading and sealing aluminum caps onto rigid containers. This capper allows for easy adjustments of capping heads to accommodate a wide range of container shapes, diameters, and heights, making it suitable for various applications such as designer beverages, champagne bottles, and more. The capping heads feature two threading and two sealing rollers, which support different cap diameters and heights. The machine ensures precise capping by employing centering guides that align the bottles correctly before capping. Additionally, the sealing and threading pressure can be adjusted to match the specific requirements of each container.

Roll-on bottle capping solution for aluminum caps

In high-speed bottling operations, achieving consistent, precise cap application while maintaining production speed is critical. Common challenges include ensuring uniform torque and accommodating varying cap and container sizes.
<h2>Ensure consistent, high-speed cap application</h2>
The RC Series from Accutek offers versatile rotary capping systems designed to work efficiently with high-speed bottling lines. These cappers sort, apply, and torque caps on a variety of container sizes and shapes continuously. Standard with mechanical friction clutches, these systems ensure accurate, uniform torque values for optimal closure results. They integrate seamlessly into existing lines or can be customized for new projects. Available in model sizes RC40 and RC52, they operate at speeds up to 140 CPM and 240 CPM respectively, with potential for higher speeds based on container and cap characteristics. The cappers' color touchscreen displays support up to 99 job recipes, making product changeover smooth and efficient.

Rotary capper for high-speed bottling

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

In industrial packaging, manual placement of snap caps can lead to repetitive strain injuries and inconsistency in sealing quality. Pressing snap caps by hand is not only time-consuming but also prone to human error, which can result in costly spills and product wastage.
<h2>Automate snap cap application and enhance productivity</h2>
The Accutek Auto AccuSnap Capper is a continuous motion system designed to automate the tedious and manual task of snap capping. This equipment minimizes human error, reducing the risk of spills and ensuring a consistent seal. Available in three styles—Belt, Roller, and Plunger—it caters to a variety of snap cap types including milk jugs, dropper inserts, lip balm caps, and twist caps with ratcheted rip seals. The system features an Accutek centrifugal bowl or cap elevator orientator, allowing speeds of up to 120 caps per minute (CPM). Adjustable for various bottle heights and widths, it also offers multiple gripper belt options for stabilizing different container types. Powered by a reliable electrical system with a requirement of 110 VAC 20 Amp, the capper is designed to mount to existing conveyor lines, making it adaptable for different production setups.

Automated snap capper for various container types

In various industries, manually capping bottles can lead to inconsistencies and operator fatigue. Consistent torque is essential to avoid leaks and ensure product safety. This is a common challenge faced in sectors like pharmaceuticals, chemicals, and beverages.
<h2>Tightens caps with precise torque control</h2>
The Tabletop Spindle Tightener from Accutek is designed to precisely tighten screw-on caps ranging from 15mm to 70mm in diameter. It provides exact torque control and consistency, ensuring that caps are applied correctly every time. This mitigates the risk of leaking bottles and reduces operator fatigue by automating the capping process. The tightener is versatile, accommodating plastic, glass, and metal containers across industries including pharmaceuticals, chemicals, e-liquids, cosmetics, and food & beverage. It can handle a variety of cap types like tamper-evident caps, dropper caps, and push-pull caps. Key specifications include a voltage of AC220V/50HZ (or 110V/60HZ upon request), a power output of 25W, dimensions of 45W*55L*70H cm, and a net weight of 32kg. It operates with a twisting force range of 4-88kg-cm and requires compress air at 5-7kg/cm². The machine supports bottle sizes with heights from 50mm to 300mm and widths from 20mm to 100mm.

Tabletop spindle tightener for screw caps

In the production lines for pharmaceuticals, cosmetics, and hair products, ensuring seal integrity and tamper-evidence is crucial after the induction sealing process. Loose caps can pose safety risks and compromise product integrity, requiring a reliable method to retighten caps.
<h2>Retightens caps for tamper-evident packaging</h2>
The ASC-2 Retorquer by Accutek is designed to maintain proper seal integrity and tamper-evident features for capped containers. Positioned after an induction sealer, the ASC-2 Retorquer uses two spinning discs to tighten caps that may have loosened during the sealing process. Its height is easily adjustable to accommodate various bottle lengths, and both spindle speed and width can be modified to suit different sizes and shapes of bottles. The ASC-2 Retorquer is ideal for use in pharmaceutical, cosmetics, and hair product industries, ensuring tamper-evident packaging with consistent and reliable performance.

Retorquer for tamper-evident bottle caps

In industries requiring precise torque control when capping diverse bottle types, maintaining efficiency and accuracy is crucial. Challenges often include handling flimsy containers without causing damage and ensuring consistent seal integrity.
<h2>Accurately apply torque and secure caps</h2>
The Automatic Pick and Place Capper, from Accutek, is engineered for accurate torque application and cap placement on PET, PVC, plastic, and glass bottles. Featuring a dual head O-Ring chuck mechanism, it picks, places, and tightens caps efficiently. The automatic capping process benefits from intelligent electronic torque control and a star wheel indexing system, maintaining bottle stability. With a capacity of up to 30 bottles per minute and adjustable torque settings, this capper minimizes the risk of cap damage. Its heavy-duty stainless steel frame ensures durability, and the color touchscreen controls simplify operation. Designed for cost-efficiency, it includes components like an automatic bottle indexing unit and a versatile conveyor.

Automatic capper for dual head o-ring chuck

In high-volume bottling operations, manually placing and pressing snap caps can lead to inefficiencies and workplace injuries. This task is often required to ensure that each container is securely sealed, preventing spills and maintaining product integrity.
<h2>Automate your capping process with precision</h2>
The Indexed Stomp Snap Capper from Accutek is a continuous motion capper designed to replace the tedious manual process of placing and pressing snap caps. This comprehensive system minimizes human error and prevents costly spills, making it an excellent choice for high-volume operations. Key features include adjustability for varying bottle heights and widths, smooth and quiet operation, and the ability to mount on an existing conveyor line. With specifications such as air requirements of 90 psi at 3 CFM and electrical requirements of 110 VAC/Single Phase/15 Amp, this capper is versatile and easily integrated into current processes. Optional upgrades like a spacer wheel and custom inserts further enhance its capabilities.

Indexed stomp capper for continuous bottle capping

When you are a small-scale producer of liquids contained in bottles with press-on lids and caps you need capping machines to ensure constant cap pressure and a leak-free output. Adapting to different bottles and caps can also become an advantage. 
<h2>Pressing caps and press-on lids through a pneumatic operation</h2>
The Pneumatic Cap Press from Adelphi is a pneumatically operated capping system for plastic and glass bottles with diameters ranging from 22 to 85mm. The system features an adjustable height of up to 240mm with depth adjustments to accommodate a wide range of bottle shapes and sizes. The press pads are custom-made to suit the shaped caps used by the customer. The unit is made from hygienic anodized aluminum and stainless steel for durability and long service life. The system produces an approximate output of 6 to 10 bottles per minute.

R&D bottle cap press

If you have separate filling and capping stations you may experience lower throughput rates due to increased operating cycle time. In addition, if the production line handles multiple products such as liquids, oils, creams, and pastes, changing products and containers between two filling batches can take a significant amount of time.


<h2>Fill and cap up to 35 containers per minute using a monobloc system</h2>
The Response Monobloc Filler &amp; Capper from The Adelphi is a two-in-one system that achieves the dual functionality of filling and capping containers. This versatile unit can be effectively used to fill bottles, jars, and screw-top vials with a variety of products such as oils, creams, serums, scrubs, sauces, peanut butter, or honey. The ‘No container, no fill’ sensor reduces waste of both container and product. Precise torque application gives a higher quality of capping reducing rejects and consecutively the operator’s time to handle rejected containers.

The unit can fill volumes of 5ml to 250ml, with a fill accuracy of up to ±0.25% (superior to the industry average of ±1%). Its fast filling and capping ability can give productive output at up to 35 containers per minute. The system accuracy is complemented by an enhanced quality control process where it can pre-set the quality-check count.

Monobloc filler and capper

In production lines that involve sterilization processes, jars that are not properly capped may explode as the temperature rises over 100 °C during sterilization. This not only results in a waste of material but also in having to do the packaging step all over again. Capping jars or other bottled products with the right amount of torque is necessary to ensure proper sealing and no leakage which leads to less product waste.


<h2>Cap up to 600 pieces per hour with twist-off bottle caps</h2>
The stainless steel Jar Capping Machine from Frigojollinox is a semi automatic bench pneumatic bottle cap machine for containers with twist-off or plastic screw caps. This heavy duty piece of equipment features an adjustable capping head height of up to 330mm. This means that it can work on bottles of various different sizes. As long as the height is no more than 330mm. This makes the unit the perfect asset for any type of production, process or system where capping would be necessary.

Torque applied during the process can be set up to 11Nm and the spindle rotation speed can also be adjusted according to the requirements. The system has an adjustable locking system by means of a pneumatic piston and a magnetic spindle that can hold the twist-off lids in place. The magnetic spindle is made on the cap diameter and is provided in 2 sizes of the customer’s choice. Production capacity can go as high as 600 pcs/ hour at high speed. This machine will cap your products with efficiency and reliability. Thus, leading to less wasted resources and in quicker time than most other machines out there.

Capping Machine for Jars

Production lines for bottling liquid products such as liquid fertilizer, require a lot of space to accommodate a system for filling bottles and another system for capping depending on production capacity. A cost and space-efficient solution would be to have a single filling and capping system that can do both processes.
<h2>Filling liquid products and capping bottled containers in a single line</h2>
The Linear Monobloc from Rejves machinery is a two-in-one system that can fill and cap bottles in linear configuration for better flexibility in managing multiple products. It combines the ease of use in terms of changeover and access to the machine. This system can be equipped with various filling technologies available such as flow meters, mass dosers for oils and creams, and piston pumps for handling high viscosity products. Linear filling and capping system can be mono head, but it can also be customized to multiple head cappers. Production capacity for this system can go as high as 120 bottles per minute.

Liquid fertilizer filling and capping monobloc

Spillage and overfilling are common problems in most production lines for bottled products. A good solution to minimize such waste is to have a single system that can both fill the precise amount of liquid to the containers until the desired net weight is reached, as well as perform the capping of the bottled product.
<h2>Filling and capping bottled containers with load cells for net-weight filling</h2>
The Rotary Monobloc from Rejves machinery is a compact two-in-one system that can perform both filling and capping of bottles through rotary mechanisms. This system can be equipped with various filling technologies available for a precise filling process such as net weight, flow meter, level filling, and vacuum filling. This makes the system suitable for most industries and applications, including food and cosmetic products. A notable feature to reduce cap waste is a bottle detection system that prevents the capping section from supplying caps if no bottle is detected. An optional feature provides a rinsing section using water or ionized air. Production capacity for this system can go as high as 620 bottles per minute.

Bottle filling and capping monobloc

Bottled products such as hand sanitizers, shampoos, and liquid detergents, have different cap designs (screw caps, twist-off caps, and caps with hand pumps). For manufacturers of multiple products with different cap types, the format changeover can be time-consuming, increasing downtime and reducing the production speed.


<h2>Capping bottles with screw caps, snap-on caps, or push-pull caps</h2>
The Capping Machine from Rejves machinery is a versatile capping machine that can perform different capping formats like screw caps, snap-on, or push-pull caps. The system allows for the quick format changeover and is available in mechanical, hybrid, or electronic versions. Other features include a modular design for changes in the future of bottle and cap parts. The capping system can be arranged as linear or rotary. A notable feature to reduce cap waste is a bottle detection system that prevents the capping section from supplying caps if no bottle is detected. The machine can automatically hold production lines should there be any bottles jammed inside.

Production capacity can go as high as 750 bottles per minute depending on which capper is used along with other accessories that can increase its performance.

Hand sanitizer capping machine

Some products ask for a plastic reusable lid after the can has been seamed. The closing process might look easy, but often these snap-on lids that need to be on tight, are not placed correctly. And we all know turned caps or caps that fall back to the hopper, will create a jam that you want to prevent.


<h2>Putting on snap-on lids from a sloped conveyor</h2>
The Capper C 127 by Swiss Can Machinery has a sloped conveyor that puts the lids on the tins from such an angle, that improperly placed lids are an exception. The filled and seamed tins are following a path on a conveyor belt. The lids, coming down from a sloped conveyor are put in place on the tin by two rollers, after which the capped tins follow their way to the end of the belt.

The machine can work with different sizes, as long as the tins have a maximum diameter of 127 mm. The side conveyors have two servo drives and are synchronised with the main conveyor.

Capping machine for plastic lid oatmeal tins     

Industrial canning is an important packaging step within the food processing industry for items such as beverages and tinned products. Automatic dosing and weighing systems portion out your product before distributing it into separate cans. A can seamer then folds the lid over the flange of the container, hermetically sealing the can. Some manufacturers opt for an additional plastic cap allowing consumers to re-close the can after the lid would have been peeled off.

Canning

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

To ensure product quality and freshness in the drink industry, capping is a very important step. Sometimes during the capping phase, products are rejected due to defective caps causing delay in the production line. To avoid jams along the line, it’s helpful to inspect bottle caps with a machine before they enter the capping process and not when they are being capped.


<h2>Artificial vision system to inspect cap quality before capping phase</h2>
QT730-VA is an inspection system for cap quality manufactured by FTsystem using artificial vision technology. The system is available in different configurations based on the caps to be checked. The artificial vision provides a high-level quality control thanks to industrial cameras that, with the help of direct analysis, gathers information about cap defects. In QT730, caps are introduced and positioned in the star wheel via the integrated chute. As the wheel rotates, caps pass one by one under the camera that analyses them. The camera is able to detect for example overturned caps, ovalization, deformation, security ring or sealing ring defect/absence and contamination. Based on the caps and the inspection, in the standard configuration more cameras could be implemented. This particular version is recommended for flat caps, for caps that have an irregular upper surface like sport caps and for shaped caps.

Inspection machine for bottle caps

Trigger spray bottle are the ideal capping solution for many chemical and household products, but for smaller volume production a fully-automatic trigger capping solution can be uneconomical. By choosing a high quality semi-automatic system you can ensure consistent capping performance for less cost while increasing your throughput.
<h2>Manual-loading trigger capping for small to medium production</h2>
The Trigger S from CMI Industries is a high-quality semi-automatic trigger capping solution for plastic bottles containing non-corrosives.  The model for corrosive products is also provided by CMI Industries.

Featuring manual trigger loading for economy, the Trigger S can be fitted with up to 3 screwing heads for extra performance. Throughput ranges from 1,500 pieces per hour for the single head version, up to 4,000 pieces per hour for the triple.

To prevent blockages there is full photocell control to sense no bottle or no trigger conditions and to stop the line. The machine can also be configured to fit dispensers in place of triggers.

Pneumatic actuators power the screw heads and the bottle stop mechanism for performance and reliability. Quick and easy manual height and width adjustment allow for rapid format changes.liquid

Semi-automatic trigger capping machine

Traditional bottle capping systems are inflexible, limiting the scope of your packaging and therefore product delivery. A modern, high-output machine that has been purpose-designed for rapid changeover to a wide range of formats will increase your efficiency by reducing downtime, as well as expanding your range.
<h2>Fully automatic high output capping machine designed for rapid changeovers</h2>
The Miray range of automatic capping machines from CMI Industries represents a new benchmark in automatic capping, thanks to fast and easy cap or bottle size change time.

The range features output rates from 1,800 per hour through to 18,000 per hour, allowing you to choose the perfect match for your requirements.

Miray systems can handle the widest possible range of plastic caps, including screw caps, press-on caps, oriented press-on caps, triggers, and dispensers. Brushless motor cappers give Miray the ability to convert between pump capping, screw capping and plugging, offering maximum flexibility.

All Miray are fitted with the patented ScrewMaster system. This automatically checks tightening torque and position over the bottle for fewer rejections.

Thanks to the use of electronic cams, maintenance is reduced to a minimum. For further protection, Miray is fitted with a programmed lubrication system.For even more flexibility, Miray is available in GMP and ATEX approved versions.

Automatic bottle capping machine

<span style="font-weight: 400;">Aseptic production methods are at the heart of the latest development in pharmaceuticals in key areas such as cell and gene therapies or in the manufacture of particularly potent or toxic product. Existing aseptic production practices are slow and inefficient, and unsuited to modern practices. A state-of-the-art aseptic vial capping and sealing solution delivers complete aseptic containment with increased throughput volume, dramatically improving efficiency of production of these high-value products.</span>
<h2>Robot vial sealer/capper for aseptic pharmaceuticals production</h2>
<span style="font-weight: 400;">The Steriline RVCM Robotic Vial Capping Machine is a highly advanced aseptic capping solution for today’s cutting-edge pharmaceuticals. It has been specifically engineered for the campaign production of high-value product that requires complete containment. </span><span style="font-weight: 400;">With a capacity of up to 6,000 pcs/h, the RVCM uses a superb anthropomorphic VHP compatible robot from industry-leaders STÄUBLI to handle all vial transport.</span>

<span style="font-weight: 400;">4 capping heads operate simultaneously to provide maximum efficiency while minimising errors. The RVCM has been engineered using a “zero rejection” philosophy. This means that where the machine detects a missing cap or stopper the vial is recapped, not rejected. This reduces wastage of high-value product to near zero.</span>

<span style="font-weight: 400;">Throughout the capping process, the RVCM continuously monitors for the presence of viable and non-viable particles. It has been engineered to meet or exceed all relevant cGMP, GAMP and 21CFR Part11 requirements. </span><span style="font-weight: 400;">As part of a complete aseptic production system the RVCM can be added to the same monobloc as the Steriline RVFM, providing you with a self-contained and complete aseptic vial filling and capping solution.</span>

Aseptic vial cap sealing machine

<span style="font-weight: 400;">The high capacity production of pharmaceuticals delivered in vials and cartridges requires a high-speed capping solution. However, speed must not come at the cost of accuracy and flexibility. Modern high capacity vial cappers are able to deliver impressive volume while maintaining product quality and viability, with the flexibility to seal with screw-on, press-on, tear-off and flip-off closures.</span>
<h2>Fast, accurate, reliable capper for high volumes of vials and cartridges</h2>
<span style="font-weight: 400;">The Steriline VCM Vial Capping Machine has been designed to process vials and cartridges at volumes of up to 24,000 pcs/h. Its design continues the Steriline trend for smaller form factor, more efficient product paths. The linear transport system means higher throughput and fewer feed issues than other layouts.</span>

<span style="font-weight: 400;">For quality control, the VCM’s capping station has been engineered to minimise the generation of particles, and the unit continuously monitors for viable and non-viable particles. Full monitoring and control of sealing pressure allows for a range of vessels and cap types to be used with perfectly consistent results.</span>

<span style="font-weight: 400;">Operating with vials from 2R to 100H, VCM includes integral vision checking system to ensure only perfectly capped/stopped vials move on to the next station, and construction, monitoring and logging is in full compliance with cGMP, GAMP and 21CFR Part11 requirements.</span>

<span style="font-weight: 400;">The small form factor coupled with linear design means all areas of the machine are quickly and easily accessible for maintenance or at product changeover, reducing the downtime usually associated with these activities.</span>

Industrial vial capping machine

<span style="font-weight: 400;">For the stand-alone capping of bottles of up to 30 litre capacity for smaller-scale production you need a robust and flexible machine with high accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.</span>


<h2><b>Flexible single-head capping machine for smaller-scale production lines</b></h2>
<span style="font-weight: 400;">The EFM range of single head capping machines offer maximum flexibility together with impressive performance for smaller scale production lines. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.</span>

<span style="font-weight: 400;">Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM single-head range includes a standard edition able to cap up to 2,200 bottles per hour, and a servo-controlled edition capable of up to 2,600 bottles per hour.</span>

<span style="font-weight: 400;">Featuring a star wheel positioner as standard, the machine is able to fill bottle of up to 2.5 litres. However, by specifying the option using gates larger packages from 5 up to 30 litres can be filled by this machine, providing great flexibility.</span>

<span style="font-weight: 400;">Other options include high torque sealing, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.</span>

Single head capper

<span style="font-weight: 400;">For the stand-alone capping of bottles of up to 2.5litre capacity you need a robust and flexible machine with high speed and accuracy. Used in the beverage and chemicals industries, bottle cappers need to be reliable and fast, and for maximum flexibility need to be able to deal with a range of caps.</span>


<h2><b>Fully automated standalone capper for bottles up to 2.5 litre</b></h2>
<span style="font-weight: 400;">The EFM range of Multi-Head Capping machines offer maximum flexibility together with impressive performance. These all-stainless machines feature Siemens PLC and full touchscreen controls for accuracy and ease of use. The use of standardised components throughout from high-quality manufacturers increases longevity and reduces the downtime for any maintenance. The gravity-fed cap sorter and magnetic torque head provide high levels of reliability.</span>

<span style="font-weight: 400;">Able to handle a wide range of caps types, including screw caps, push ons, non-vacuum twist-offs and pilfer proof, the EFM multi-head range includes variants able to operate from 4,000 bottles per hour up to 9,000 bottles per hour with the 8 head unit.</span>

<span style="font-weight: 400;">Flexible options include screw infeed, second cap sorter for extremely quick changeovers, torque verification and Detect and Reject system for full capping verification. The units are also available with an optional remote support package direct from the manufacturer.</span>

Multi-head capper

<span style="font-weight: 400;">In many food, chemicals and cosmetic industry processes it is vital to have a quick, accurate and reliable filling and sealing solution that can handle a wide variety of liquid types, including high viscosity and foaming products, into a range of bottle types.</span>


<h2><b>High capacity filler and capper capable of handling wide range of product</b></h2>
<span style="font-weight: 400;">The EFM Inline Monoblock Linear Filling and Capping series is available in both flowmeter and servo piston configurations to suit your exact requirements. Able to operate at up to 2,600 bottles per hour and fill volumes up to 30,000ml depending on model configuration, the Inline Monoblock is constructed in the Netherlands using all stainless steel and standardised components for longevity and ease of maintenance. Remote support from EFM engineers is also available for full peace of mind.</span>

<span style="font-weight: 400;">All variants features Siemens PLC and touchscreen controls, and all product contact points are of 316 stainless steel construction for longer life even when used with corrosive product. A polycarbonate safety casing gives superior protection and allows for excellent visibility for monitoring the filling and capping cycle. The capping module features high-torque sealing and a self-contained Detect and Reject operation to confirm the integrity of the seal, ensuring product quality.</span>

<span style="font-weight: 400;">The flowmeter variants are fitted with Endress &amp; Hauser Mag or Mass flowmeters, and both flowmeter and servo piston versions feature bottle counting, individual centering detection and automated filling bridge height adjustment.</span>

In-line monoblock linear filler &amp; capper

Before bottling wine, significant amounts are used to rinse the plant, including pumps, tubes, and fillers. This generates waste that could be reutilized, reducing both product loss and environmental impact.
<h2>Collect and reuse rinse wine efficiently</h2>
The R.W.S. (Recovery Wine System) by INNOTEC (Omnia Technologies) enables the recovery of wine used for rinsing in pre-bottling phases. The system stores the rinsed wine in a holding tank, which is capped with inert gas to maintain integrity. This wine is then dosed back into the production line with high precision, controlled by the dosing pumps' pressure management. It interfaces seamlessly with C.I.P. and micro-filtration systems, automating production and washing operations. This solution effectively reduces oxidative matter and ensures precise dosing proportional to the production batch.

Wine recovery system for bottling processes

Industrial cleaning equipment is used to wash or disinfect machinery and the production/warehouse area. It may also be used to sterilize the product, equipment, tools, floor or work surfaces and to purify or clean the product by removing impurities. Choosing a suitable cleaning system depends on the type of product or equipment to be cleaned, the sensitivity of the product to heat, pressure, and chemicals, and the level of sterility desired.

Cleaning

Industrial filtration equipment separates solid matter from liquid by using a filter medium. The filter allows only the fluid to pass through but retains the solid matter. The choice of filtration equipment depends on the particle size, the consistency of the mixture, and the nature of your product.

Filtration

Purification is the removal of contaminating substances and by-products to increase the level of purity of the desired substance. Considerations for choosing a suitable purification system in the industry, include the physical state of the mixture, the desired product, required level of purity, the type of mixture, heat sensitivity of the product, number of purification steps needed, and the production volume. Industrial purification systems are used for the production of pure water in the food pharmaceutical and biotech industries.

Purification

Recovery

Rinsing

In pharma production, controlling the dosage and sterility of antibiotic powders is critical. Missteps can lead to compromised product quality and patient safety, making precision filling and stoppering essential.
<h2>Vacuum-pressure powder filling and dual dosing</h2>
The SMART PWD by IMA is designed for precise dosing and stoppering of pharmaceutical powders. This system can accurately fill vials using a vacuum-pressure method, handling up to two different powders concurrently. Each vial undergoes 100% in-process control (IPC), ensuring exact dosage. The pick-and-place stoppering system, driven by brushless motors, accommodates various vial sizes, enhancing operational speed and flexibility. Integrated options include capping and wetting in place, tailored for isolation technology. With a capacity of up to 150 vials per minute, the SMART PWD offers robust performance for antibiotic powder production, addressing both quality and efficiency.

Powder filling and stoppering for antibiotic production

Stoppering

In large-scale pharmaceutical production, maintaining flexibility and efficiency is crucial. Challenges such as quick product handling and seamless automation require advanced technology.
<h2>Automate filling and closing processes</h2>
The MULTIFILL F800 from IMA is a rotary system designed for high-output bottle filling and closing in the pharmaceutical industry. It caters to products like infusions, ophthalmic, oral solutions, lotions, and nasal sprays. The system is notable for its comprehensive automation, featuring a fully automated CIP/SIP system that eliminates manual interventions, ensuring consistent hygiene and swift changeovers. Brushless motors on each closing head offer enhanced precision, while the filling turret height can be adjusted easily using a brushless motor to accommodate various bottle sizes. Compliance with GMP standards is guaranteed. The MULTIFILL F800 is available as a standalone filler, with closing/capping stations, or as a standalone capper, making it versatile for different production needs.

Rotary filling and closing system for pharmaceutical bottles

Closing

In many pharmaceutical applications, complete control over packaging processes, including filling, container closing, and handling, is essential. Challenges often include ensuring sterility, precision in filling volumes, and handling various container types.
<h2>Ensures precision filling and container handling</h2>
The FLEXIFILL by IMA is an in-line filling system designed for pharmaceutical products. It supports a wide range of products such as eye drops, contact lens solutions, detergents, infusions, and oral and topical solutions. FLEXIFILL is compatible with both plastic and glass containers, making it versatile for different product requirements. The system handles large volumes up to 1000 ml and boasts electronic adjustments for filling volumes based on product features. It integrates seamlessly with capping solutions and can operate in sterile environments. Designed for low to medium outputs, it maintains high performance and GMP compliance.

In-line filling system for pharmaceutical products

Industrial sterilization processes are employed in different industries to completely eliminate all living microorganisms from the final product. For instance, in food processing, sterilization equipment is used to produce a stable product with a long shelf-life by eradicating harmful bio-contaminants. Instead, in the medical field, sterilization technologies aim to prevent the transmission of microbes to patients by sterilizing all the tools and medical devices that come in contact with the patient. Most sterilization equipment, such as autoclaves, employs high-temperature pressurized steam to destroy bacteria and disinfect surfaces from spores. Other methods include radiation sterilization or using chemicals such as hydrogen peroxide for disinfection.

Sterilization

In pharmaceutical processing, precise handling of ready-to-use (RTU) syringes and vials is crucial for maintaining sterility and reducing contamination risks. High-volume production environments require reliable denesting solutions to streamline downstream processing.
<h2>Automates denesting for efficient downstream processing</h2>
The D-NEST by IMA is a compact, automatic system designed to remove filled and stoppered RTU syringes and vials from their nests for transfer to downstream equipment. It ensures safe handling with controlled positioning throughout the process. The ergonomic design improves operational efficiency, while stainless steel or FDA-approved inert plastic parts ensure compliance with hygiene standards. The system supports low to medium-speed production lines and features easy dismantling of moving parts for maintenance. It includes a user-friendly HMI with a Siemens touchscreen and allows upstream connection with syringe/vial processing units. Ideal for applications involving visual inspection, syringe assembly, labeling, vial capping, and lyophilization loading operations.

Denesting system for Rtu syringes and vials

Assembly platforms combine different parts into one final product. Components are inspected for quality and joined or affixed together into the goods. Assembly lines automate the process to ensure consistent quality and integrate into other technologies, such as packaging equipment. But a primary consideration for assembly solutions is their capacity to scale manufacturing processes. Assembly platforms must be adaptable to your long-term volume requirements.

Assembling

When packaging butter or yeast for distribution, maintaining product integrity and optimizing packaging speed are critical. Traditional methods may fail to meet the demands of high-volume production lines, requiring a more efficient and precise packaging solution.
<h2>Efficiently boxes butter and yeast</h2>
The AB8 by IMA is a wrap-around cartoning solution designed specifically for boxing butter or yeast. The system processes stacked bundles on an indexing table, wrapping a flat blank around the bundle, and sealing the carton using hot-melt glue on the end flaps. The AB8 then capsizes the carton 180° to ensure the portions are face-up. With a capability to process up to 80 boxes per minute, it is a robust solution for high-volume production needs. The motorization design minimizes power waste by sharing kinetic energy generated during braking across other modules. Furthermore, optional vacuum pumps can be installed to reduce compressed air consumption. This system supports the use of sustainable and recyclable packaging materials, enhancing its environmental benefits. The AB8 also features compatibility with multiple box dimensions (A: 100-235 mm, B: 100-335 mm, C: 20-75 mm), making it adaptable to various packaging requirements.

Wrap-around cartoning solution for butter and yeast

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

In the confectionery industry, packaging solutions need to ensure product integrity and visual appeal. A critical requirement is the ability to package efficiently and adapt to various pouch styles while maintaining reliability and minimizing downtime for maintenance.
<h2>Produce and fill high-quality pouches rapidly</h2>
The 3C Series from IMA Group consists of vertical baggers designed specifically for confectionery packaging. These baggers feature an Open Frame architecture that offers easy access for cleaning and maintenance. Equipped with a PLC and user-friendly HMI, the 3C Series ensures high performance with its motorized film unwinding unit, pneumatic film tension controller, and motorized film alignment system. Capable of intermittent or continuous motion, these machines can produce pillow bags, with or without hanging holes, block bottom and quad seal bags. The baggers support capacities from 50 cc to 5000 cc, and models like the 3C-130/OF can handle up to 150 pouches per minute. Additional features include degassing valve applicators, N2 flushing systems, and in-line weight control. The 3C Series is suitable for confectionery packaging applications where efficiency and flexibility are paramount.

Vertical baggers for confectionery packaging

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.