Turnkey filling lines for packaging solutions

Optimize your production line with our turnkey filling solutions, designed to streamline processes from unscrambling to sealing, ensuring precision and efficiency across high-speed operations.

Streamlines Filling and Packaging Operations

The Turnkey Filling Lines from All-Fill offer a comprehensive solution for optimizing your packaging processes in sectors such as pharmaceuticals, food, beverages, nutrition, and chemicals. This versatile system seamlessly integrates processes like unscrambling, cleaning, weighing, capping, sealing, labelling, coding, and metal detection. Designed for high-speed continuous operations, it efficiently handles powders and granules, making it ideal for producing items such as capsules, granola bars, protein powders, and vitamin tablets.

The system is fully PLC-controlled, ensuring precise operation with options for remote monitoring and integration into existing production lines. Energy efficiency is enhanced through optimized motor control, and material options, including stainless steel, offer robustness and corrosion resistance. Compliant with GMP standards, it supports clean-in-place (CIP) systems for minimal maintenance downtime and contamination risks. Custom engineering support is available to tailor the equipment to your specific production needs.

Benefits

  • Enhances operational efficiency by streamlining multiple packaging processes into a single, cohesive system.
  • Increases production speed and reduces bottlenecks with continuous high-speed operations.
  • Minimizes labor costs through automated PLC-controlled functions.
  • Ensures product safety and quality with integrated metal detection and GMP compliance.
  • Offers robust performance in diverse industrial environments with customizable options for material compatibility.

General


Applications
Food,Beverages,Chemicals,Supplements,Nutrition,Snacks,Minerals,Granules,Sweets,Spices,Powders,Pharmaceuticals
End products
Protein powders,Granola bars,Baking powder,Vitamin tablets,Cinnamon,Chili powder,Potato chips,Chocolate bars,Capsules,Cleaning agents,Iron supplements,Fruit juices,Sugar crystals
Steps before
Container unscrambling,Container cleaning
Steps after
Check-weighing,Capping,Induction heat sealing,Labelling,Coding,Metal detection
Input ingredients
Output ingredients
Market info
All-Fill International is known for its expertise in designing and manufacturing precise filling equipment, including auger, piston, and vibratory fillers, for various industries. They have a reputation for quality and reliable engineered-to-order solutions.

Technical Specifications


Component integration
Container unscrambling
Component integration
Cleaning
Component integration
Check-weighing
Component integration
Capping
Component integration
Induction heat sealing
Component integration
Labelling
Component integration
Coding
Component integration
Metal detection
Supply type
Turnkey
Product types
Pharmaceutical,food,beverage,nutrition,chemical

Operating Characteristics


Working mechanism
Auger filling
Integrated steps
Container unscrambling,cleaning,check-weighing,capping,induction sealing,labelling,coding,metal detection
Automation level
Manual / PLC
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
Manual / CIP

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container size
Varied
Container shape
Round / Square / Rectangular