Sterile filling platform for pharmaceuticals
Achieve precise, high-speed aseptic filling and packaging with advanced compliance and seamless integration, ensuring product integrity across diverse applications in life sciences.
Fills, Assembles, and Caps Diverse Containers
The Z-201 Platform by Rychiger is a versatile, walking beam aseptic fill finish machine designed to meet precise manufacturing standards in the pharmaceutical, consumer health, and diagnostic sectors. Its unique walking beam principle ensures consistent and precise container positioning for operations like feeding, gassing, weighing, inspection, filling, and capping. Applications range from sterile injectable vials to consumer products like face creams and coffee pods. The platform operates at up to 200 units per minute, efficiently handling both liquid and solid products. Engineered for seamless integration, it offers OPC UA connectivity and recipe control for streamlined automation. Its compact design and use of FDA-compliant materials guarantee both compliance and ease of maintenance, while GMP documentation supports regulatory adherence. Easily customizable and capable of quick format changes without tools, the Z-201 enhances uptime and operational flexibility, making it ideal for high-speed production environments.
Benefits
- Enhances operational efficiency with rapid, tool-free format changes.
- Ensures regulatory compliance through comprehensive GMP documentation.
- Minimizes contamination risks with FDA-compliant materials and aseptic processing.
- Boosts flexibility by handling diverse container types and products.
- Supports seamless production integration with OPC UA connectivity and recipe control.
- Applications
- Snacks,Multi beverage,Pet food,Home supplies,Aseptic fill finish,Coffee,Confectionary,Consumer health,Cosmetics,Otc products,Janitorial supplies,In-vitro diagnostics,Baby food,Tea,Dairy products,Pharmaceuticals
- End products
- Face creams,Coffee pods,Nutritional supplements,Bottled beverages,Baby formula,Cleaning sprays,Over-the-counter cough syrup,Diagnostic test kits,Yogurt cups,Potato chips,Aseptic vaccine vials,Chocolate bars,Sterile injectable vials,Tea sachets,Pet food cans,Detergent bottles
- Steps before
- Component feeding and presentation,Pre-gassing
- Steps after
- Post-gassing,Inspection,Labeling,Cartoning,Batch report,Line clearance
- Input ingredients
- glass bottles,plastic bottles,aluminum containers,cylindrical containers,square containers,sterile products,non-sterile products,vials,droppers,stoppers,spray pumps
- Output ingredients
- filled glass bottles,filled plastic bottles,filled aluminum containers,filled cylindrical containers,filled square containers,aseptic fill-finished vials,sealed bottles,inspected products,labeled products,assembled closures
- Market info
- Rychiger is known for engineering high-precision filling and sealing machines for the food and medical industries, offering customized, innovative automation solutions, with a strong reputation for reliability and exceptional engineering expertise in the packaging sector.
- Platform speed
- 200 containers/min
- Output per hour
- 12,000 units/h
- Filling method
- Volumetric,rotary piston or Peristaltic pumps
- Container compatibility
- Glass,plastic,or aluminum
- Container shape
- Cylindrical,square,or uniquely shaped
- Automation level
- OPC UA connectivity
- Compressed air usage
- 6 bar,100 l/min
- Power supply
- 400V 3 PE N
- Rated power
- 5-20 kW
- Unit height
- Up to 180 mm
- Outer unit diameter
- Up to 70 mm
- Material handling
- Sterile and non-sterile
- Batch documentation
- Compliant audit trail
- Format change
- No tools required
- Hygienic design
- cGMP,FDA-compliant materials
- Aseptic capability
- RABS,LAF,oRABS,Isolator
- Working mechanism
- Walking beam principal
- Automation level
- PLC controlled
- Batch vs. continuous operation
- Batch and inline capabilities
- Integrated steps
- Component feeding,pre and post gassing,in-process weighing,liquid filling,tablet counting,insertion of droppers and stoppers,snap closure,torque monitored cap closing
- Changeover time
- Rapid format change
- CIP/SIP
- cGMP hygienic design
- Energy efficiency
- Not specified
- Biological compatibility
- Yes
- Cleanability
- High
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³
- Container type
- Glass / Plastic / Aluminum
- Multi-format capability
- Plastic,aluminum,and glass containers
- GMP Compliance
- Yes
- FDA Materials
- Yes
- CGMP Hygienic Design
- Yes
- Machine footprint
- Small
- Compact footprint
- Yes
- Control panel type
- HMI system
- Discharge method
- Walking beam principal
- Container type compatibility
- Glass,plastic,aluminum
- Control panel type
- Virtual cockpit (HMI)
- Integration possibilities
- OPC UA connectivity
- Format change
- Rapid,tool-less
- Container adaptability
- Glass,plastic,aluminum
- Filling technologies
- Volumetric,rotary piston,peristaltic pumps
- Applications range
- Sterile and non-sterile products
- Format line
- Multi Product and Multi Format