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Maker - Product Challenge

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counting-technology

The most important part of a capsule is its contents. But if the shell is not carefully made, the dosage ingredients inside lose effectiveness. From molding to sizing, capsule manufacturing equipment forms perfectly-matching husks ready for filling. The simplicity of encapsulation revolutionized pharmaceuticals since it was introduced in the 19<sup>th</sup> century. However, capsules are changing to increase delivery efficiency and reduce the dependency on gelatin.

Capsules

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

Production of pharmaceutical solid dosage forms usually require complete accuracy, flexibility, and consistency in the process. Having a high-speed counting machine might help to achieve highly accurate counting of bulk tablets or capsules, while eliminating breakage of the doses. Moreover, the machine that is easy to clean and enables fast changeover might contribute to highly efficient production process.
<h2>Counting machine for tablets, capsules, and soft gels</h2>
CVC’s electronic16 channel counter is designed for the fast and precise counting of tablets, capsules, and soft gels. The machine is designed with servo driven flaps to improve the accuracy of the pre-count functions. Moreover, it helps in increasing the operational life while reducing the need to replace pneumatically driven actuators.

Being equipped with an automatic dust compensation system, the CVC’s tablet counting machine maintains high hygienic standards. The built-in track sensors enable the machine to provide with precise and absolute control, as it can verify product count and reject damaged dosages.

The machine can handle single or double bottle discharge. It has 16V shaped counting channels per head, which can all be setups to run one bottle allowing less changeover. Another option available is using 8 counting channels to run two bottles.

Other additional options to implement, include hopper level control with tower Lamp, upside down bottle sensor, static eliminator bar, channel blocker, and floor loaded tablet pre feeder.

Tablet counting machine

Counting

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Continuous

This machine has been designed to offer an ever-precise and reliable count of capsules, tablets and pearls of every size.


<h2>Semi-automatic electronic counter adjustable for all product sizes</h2>
The KZ-1 electronic Counter by Dott Bonapace guarantees the utmost versatility in counting. It arranges of fixed speed for different sizes of the products to count and performing simple or multiple count from 1 to 999.999 pieces. The R&amp;D electronic counter has a capacity of about 240-250 bottles per hour (by counting about 50 pcs.).

It can be adapted to the different sizes of capsules, tablets and pearl through a simple manual adjustment and give the possibility to unload the counted products into a drawer or directly into bottles by a special device.

Machine dimensions are 32 x 36 x 27h, cm and net weight is 18kg.

R&D electronic counter for capsules and tablets

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

solid

Batch

For lab work or small batch production, hand counting of solid doses into dispensing containers is the most common method used. However, hand-counting is slow and can be inaccurate. A dedicated electronic counter with high speed and accuracy is the perfect solution to eliminate delays and errors caused by hand counting.
<h2>Automatic counter for hard doses including tablets, capsules and softgels</h2>
The CPE 6 Electronic Capsule Counter from Multigel is an efficient and accurate counter for a wide range of doses, including tablets (round and oblong), hard capsules, softgels, and other similar dosage types.

The CPE 6 is able to handle a wide range of sizes, making it very flexible. It can accurately count solid doses between 5mm and 25mm diameter and up to 20mm in thickness.

Featuring a simple-to-operate touchscreen interface for ease of use, all aspects of the CPE 6 operation are designed to meet GMP regulations. All parts in contact with the doses are constructed of AISI 316 stainless or other FDA-approved materials and are easily removed, making cleaning quick and simple.

For the elimination of static electricity, the distribution disk is made from crystal. This reduces downtime associated with counter-sensor cleaning caused by dust build-up. When used for counting tablets and optional sieve tray and suction system is available for maximum dust extraction.

Electronic capsule counter

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

Connect directly with world leading manufacturers of Counting equipment and find technology to build or improve your production line.

Counting

Which counting equipment equipment do you need?

Tablet counting machine

R&D electronic counter for capsules and tablets

Electronic capsule counter

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