Syringe assembly system
Achieve precise and efficient assembly of medical syringes with a system designed for continuous, high-speed operations, ensuring high throughput while maintaining quality control for critical pharmaceutical applications.

Assembles and Labels Medical Syringes
The COMBI 3 BS, COMBI 3 BSR, and COMBI 1 BS from Marchesini Group are high-speed continuous motion machines designed for the precise assembling and labeling of syringes, critical for pharmaceutical and biotech applications. These machines address the challenge of efficient syringe preparation, including plungering, labeling, and backstop assembly, for an array of end-products such as insulin, oncological, and vaccine syringes.
Operating with the ability to handle glass or plastic syringes, these solutions achieve an output rate of up to 24,000 syringes per hour, ensuring a seamless integration into high-demand production lines. The automation features include PLC control paired with an automatic syringe loading system, elevating operational reliability and repeatability. Designed with minimal installation footprints, they employ positive logic for component management, reducing downtime and ensuring accuracy.
Customization options abound, with components such as vision systems and feeding systems available, making this machinery adaptable to specific operational needs. They comply with GMP standards, supporting pharmaceutical-grade production environments. Easy maintenance is facilitated with features like automatic rejection systems for non-compliant products and contactless counting systems, offering ease of upkeep and operational continuity.
Benefits
- Enhances production efficiency with continuous high-speed operations.
- Reduces labor input through fully automated syringe handling and labeling.
- Ensures product quality with precise assembly and comprehensive error detection.
- Minimizes space requirements with compact machine design.
- Adapts to diverse syringe types with customizable components and options.
- Applications
- Syringes,Biopharmaceuticals,Medical devices,Pharmaceuticals
- End products
- Single-use vaccine syringes,Insulin syringes,Oncology medication syringes,Pre-filled anesthetic syringes,Disposable diabetes treatment syringes,Hormone replacement therapy syringes,Antibiotic syringes,Anticoagulant syringes,Immunotherapy syringes,Analgesic syringes
- Steps before
- Syringe preparation,Component sorting,Component feeding
- Steps after
- Quality inspection,Packaging,Sterilization
- Input ingredients
- syringes,plungers,backstops,labels
- Output ingredients
- assembled syringes,labelled syringes,syringes with backstops
- Market info
- Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.
- Automation
- PLC-controlled
- Plungering speed
- Up to 24,000 syringes/hour (COMBI 1 BS)
- Plungering speed
- Up to 18,000 syringes/hour (COMBI 3 BS)
- Syringe size compatibility
- 0.5 to 20 ml
- Installation space
- Minimal
- Component management
- Positive logic
- Syringe material compatibility
- Glass or plastic
- Loading method
- Automatic with roller conveyor
- Plunger loading
- Elevator and roller conveyor or vibrating feeder
- Labeling unit
- External unit with unwinder,printer lodging,and rewinder
- Backstop loading
- Automatic with elevator,sorting unit,and buffer conveyor
- Product sorting
- Good/reject sorter with motorized flap
- Error handling
- Automatic rejection and counting
- Compliant product unloading
- Guide or no-contact robotized systems
- Working Mechanism
- Continuous Motion
- Integrated Steps
- Plungering,Labelling,Backstop Assembling
- Automation Level
- Manual / PLC
- Flexibility
- Customizable for optional units
- Product Handling
- Glass or Plastic Syringes
- Changeover Time
- Minimal
- Control Methods
- Vision System / Labelling Control
- Error Handling
- Automatic Rejection and Counting
- Capacity
- Up to 24,000 Syringes/h (COMBI 1 BS)
- Capacity
- Up to 18,000 Syringes/h (COMBI 3 BS)
- Machine footprint
- Minimal installation space
- Control panel type
- Totally customizable
- Discharge method
- Automatic rejection and counting
- Load method
- Automatic loading on roller conveyor
- Assembly options
- Plungering,labelling,backstop assembling
- Control panel type
- HMI
- Integration possibilities
- Vision system / printing systems / feeding systems
- Customizable units
- Yes
- Component management logic
- Positive logic
- Parameterizable screwing unit
- Yes