Syringe assembly system

Achieve precise and efficient assembly of medical syringes with a system designed for continuous, high-speed operations, ensuring high throughput while maintaining quality control for critical pharmaceutical applications.

Assembles and Labels Medical Syringes

The COMBI 3 BS, COMBI 3 BSR, and COMBI 1 BS from Marchesini Group are high-speed continuous motion machines designed for the precise assembling and labeling of syringes, critical for pharmaceutical and biotech applications. These machines address the challenge of efficient syringe preparation, including plungering, labeling, and backstop assembly, for an array of end-products such as insulin, oncological, and vaccine syringes.

Operating with the ability to handle glass or plastic syringes, these solutions achieve an output rate of up to 24,000 syringes per hour, ensuring a seamless integration into high-demand production lines. The automation features include PLC control paired with an automatic syringe loading system, elevating operational reliability and repeatability. Designed with minimal installation footprints, they employ positive logic for component management, reducing downtime and ensuring accuracy.

Customization options abound, with components such as vision systems and feeding systems available, making this machinery adaptable to specific operational needs. They comply with GMP standards, supporting pharmaceutical-grade production environments. Easy maintenance is facilitated with features like automatic rejection systems for non-compliant products and contactless counting systems, offering ease of upkeep and operational continuity.

Benefits

  • Enhances production efficiency with continuous high-speed operations.
  • Reduces labor input through fully automated syringe handling and labeling.
  • Ensures product quality with precise assembly and comprehensive error detection.
  • Minimizes space requirements with compact machine design.
  • Adapts to diverse syringe types with customizable components and options.

General


Applications
Syringes,Biopharmaceuticals,Medical devices,Pharmaceuticals
End products
Single-use vaccine syringes,Insulin syringes,Oncology medication syringes,Pre-filled anesthetic syringes,Disposable diabetes treatment syringes,Hormone replacement therapy syringes,Antibiotic syringes,Anticoagulant syringes,Immunotherapy syringes,Analgesic syringes
Steps before
Syringe preparation,Component sorting,Component feeding
Steps after
Quality inspection,Packaging,Sterilization
Input ingredients
syringes,plungers,backstops,labels
Output ingredients
assembled syringes,labelled syringes,syringes with backstops
Market info
Marchesini is renowned for manufacturing high-quality packaging machinery for the pharmaceutical and cosmetics industries, offering innovative, customized solutions with advanced automation and technology.

Technical Specifications


Automation
PLC-controlled
Plungering speed
Up to 24,000 syringes/hour (COMBI 1 BS)
Plungering speed
Up to 18,000 syringes/hour (COMBI 3 BS)
Syringe size compatibility
0.5 to 20 ml
Installation space
Minimal
Component management
Positive logic
Syringe material compatibility
Glass or plastic
Loading method
Automatic with roller conveyor
Plunger loading
Elevator and roller conveyor or vibrating feeder
Labeling unit
External unit with unwinder,printer lodging,and rewinder
Backstop loading
Automatic with elevator,sorting unit,and buffer conveyor
Product sorting
Good/reject sorter with motorized flap
Error handling
Automatic rejection and counting
Compliant product unloading
Guide or no-contact robotized systems

Operating Characteristics


Working Mechanism
Continuous Motion
Integrated Steps
Plungering,Labelling,Backstop Assembling
Automation Level
Manual / PLC
Flexibility
Customizable for optional units
Product Handling
Glass or Plastic Syringes
Changeover Time
Minimal
Control Methods
Vision System / Labelling Control
Error Handling
Automatic Rejection and Counting
Capacity
Up to 24,000 Syringes/h (COMBI 1 BS)
Capacity
Up to 18,000 Syringes/h (COMBI 3 BS)

Physical Characteristics


Machine footprint
Minimal installation space
Control panel type
Totally customizable
Discharge method
Automatic rejection and counting
Load method
Automatic loading on roller conveyor
Assembly options
Plungering,labelling,backstop assembling

Custom Options


Control panel type
HMI
Integration possibilities
Vision system / printing systems / feeding systems
Customizable units
Yes
Component management logic
Positive logic
Parameterizable screwing unit
Yes