Automatic tortilla production line

Streamline your tortilla production with a fully integrated line that handles pressing, heating, baking, cooling, stacking, and packing continuously, boosting efficiency and output.

Presses, Bakes, and Stacks Tortillas

The TT-3600 Tortilla Production Line from ANKO Food Machine Co., Ltd. offers a comprehensive solution for high-capacity tortilla production. Engineered for seamless integration into food production lines, this system presses, bakes, and stacks tortillas with precision. It starts with a hydraulic pressing and heating system, ensuring uniform flattening of dough balls regardless of their initial shape or consistency. The three-layer tunnel oven follows, boasting independent burner controls for exact temperature management, essential for consistent browning.

Capable of producing up to 3,600 tortillas per hour, this line excels in high-speed, continuous operations. Its automation extends from pressing to cooling, with a conveyor system that cools rapidly, allowing for efficient stacking and precise counting for packaging. Notably, it operates with only two personnel, maximizing labor efficiency.

Its robust design includes safety features like interlocks and flame failure alarms, ensuring safety during operation. Designed primarily for large food factories and tortilla manufacturers, the TT-3600 is equipped with customizable options to meet varying product dimensions and recipes, adhering to industry standards and compliance requirements.

Benefits

  • Enhances productivity with a capacity of 3,600 tortillas per hour.
  • Minimizes labor requirements, operating efficiently with just two operators.
  • Ensures consistent quality through precise temperature and pressing control.
  • Provides safety with interlock systems and flame failure alarms.
  • Customizable settings accommodate diverse product specifications and recipes.

General


Applications
Wraps,Tortillas,Snacks,Ethnic foods,Flatbreads,Bread products
End products
Chapati,Roti,Chicken burritos,Pizza base,Kulcha
Steps before
Dough Preparation,Dough Ball Division
Steps after
Cooling,Stacking,Counting,Packaging
Input ingredients
tortilla dough balls
Output ingredients
tortillas,flatbreads,chapati,kulcha,roti,pizza base
Market info

Technical Specifications


Capacity
3,600 pcs/hr
Dimension
20,725(L)x1,600(W)x2,280(H) mm
Power
52 kW
Product dimension
6-10 inches
Product weight
40-60 g/pc
Heating plate
620(L)x600(W) mm
Gas consumption (LPG)
12 kg/hr
Gas consumption (Natural gas)
18 m³/hr
Air consumption
0.8 m³/min
Automation
Automatic

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
Cooling mechanism
Cooling fans
Stacking method
Automatic counting,stacking
Changeover time
Minimal,requires only two operators
Efficiency
High productivity,3600 pcs/hr
Safety features
Flame failure alarm,safety interlock

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Flatbread compatibility
Tortilla,Chapati,Roti,Pizza Base

Physical Characteristics


Machine footprint
20,725(L) x 1,600(W) x 2,280(H) mm
Product dimension
6-10 inches
Heating plate size
620(L) x 600(W) mm
Discharge method
Automatically stacked and counted
Control panel type
Automatic

Custom Options


Control panel type
Touchscreen HMI
Integration possibilities
IoT compatible
Safety features
Safety interlock,Flame failure alarm
Conveyor system
Two independent conveyors
Hydraulic system
Hydraulic pressing,heating system
Stacking options
Automatic stacking and counting