Automatic tortilla production line
Streamline your tortilla production with a fully integrated line that handles pressing, heating, baking, cooling, stacking, and packing continuously, boosting efficiency and output.
Presses, Bakes, and Stacks Tortillas
The TT-3600 Tortilla Production Line from ANKO Food Machine Co., Ltd. offers a comprehensive solution for high-capacity tortilla production. Engineered for seamless integration into food production lines, this system presses, bakes, and stacks tortillas with precision. It starts with a hydraulic pressing and heating system, ensuring uniform flattening of dough balls regardless of their initial shape or consistency. The three-layer tunnel oven follows, boasting independent burner controls for exact temperature management, essential for consistent browning.
Capable of producing up to 3,600 tortillas per hour, this line excels in high-speed, continuous operations. Its automation extends from pressing to cooling, with a conveyor system that cools rapidly, allowing for efficient stacking and precise counting for packaging. Notably, it operates with only two personnel, maximizing labor efficiency.
Its robust design includes safety features like interlocks and flame failure alarms, ensuring safety during operation. Designed primarily for large food factories and tortilla manufacturers, the TT-3600 is equipped with customizable options to meet varying product dimensions and recipes, adhering to industry standards and compliance requirements.
Benefits
- Enhances productivity with a capacity of 3,600 tortillas per hour.
- Minimizes labor requirements, operating efficiently with just two operators.
- Ensures consistent quality through precise temperature and pressing control.
- Provides safety with interlock systems and flame failure alarms.
- Customizable settings accommodate diverse product specifications and recipes.
- Applications
- Wraps,Tortillas,Snacks,Ethnic foods,Flatbreads,Bread products
- End products
- Chapati,Roti,Chicken burritos,Pizza base,Kulcha
- Steps before
- Dough Preparation,Dough Ball Division
- Steps after
- Cooling,Stacking,Counting,Packaging
- Input ingredients
- tortilla dough balls
- Output ingredients
- tortillas,flatbreads,chapati,kulcha,roti,pizza base
- Market info
- Capacity
- 3,600 pcs/hr
- Dimension
- 20,725(L)x1,600(W)x2,280(H) mm
- Power
- 52 kW
- Product dimension
- 6-10 inches
- Product weight
- 40-60 g/pc
- Heating plate
- 620(L)x600(W) mm
- Gas consumption (LPG)
- 12 kg/hr
- Gas consumption (Natural gas)
- 18 m³/hr
- Air consumption
- 0.8 m³/min
- Automation
- Automatic
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- Cooling mechanism
- Cooling fans
- Stacking method
- Automatic counting,stacking
- Changeover time
- Minimal,requires only two operators
- Efficiency
- High productivity,3600 pcs/hr
- Safety features
- Flame failure alarm,safety interlock
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Flatbread compatibility
- Tortilla,Chapati,Roti,Pizza Base
- Machine footprint
- 20,725(L) x 1,600(W) x 2,280(H) mm
- Product dimension
- 6-10 inches
- Heating plate size
- 620(L) x 600(W) mm
- Discharge method
- Automatically stacked and counted
- Control panel type
- Automatic
- Control panel type
- Touchscreen HMI
- Integration possibilities
- IoT compatible
- Safety features
- Safety interlock,Flame failure alarm
- Conveyor system
- Two independent conveyors
- Hydraulic system
- Hydraulic pressing,heating system
- Stacking options
- Automatic stacking and counting