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Maker - Product Challenge

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Changemakers

Pressing Technologies

You can separate liquids and solids in semifluid materials with a filter press. This machine may be automatic or manual, and passes the viscous substance through a series of filter chambers that press against one another to squeeze out the liquids, draining them in a channel at the base of the structure. The liquids are extracted using pressurized air, leaving only the solids to be collected from between the movable plates.

Filter presses

Pelleting presses compact your feed granules into a homogenous mass by pushing the material through a pellet die hole while applying pressure with a roller. The compressed mix is then cut down to size in equal measurements. Used for numerous applications, pellets vary in consistency and may require further temperature control to achieve the required solidity. In order to improve pellet quality, conditioners are an important part of the pelleting press process. This step treats the powders and raw materials hydrothermally before being pressed in order to achieve high-quality pellets.

Pelleting Presses

Chemical tablet formulas allow granules to break away under the conditions you would have designed them for. Powder presses distribute particles from the stock material evenly onto molds and subject the it to pressure to produce a dense block. Powder tablets often include a precise mixture of products and presses combine the correct dosage to form multi-layered slabs ready for packaging.

Powder presses

A tablet press consists of two essential tools, namely dies and punches. It compresses powder or granules into a desired solid substance of uniform size and weight. After filling the dies with powder or granules, upper and lower punches are pressed together within the die hole to form tablets. Then the upper punches come back to their original position while the lower punches help the ejection of the tablet from the dies.

Tablet presses

Cold press extraction technology

buillon-cubes-press-br680

bouillon cubes press

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Essential oils are known as the liquid gems of nature. The sweet-smelling essences impact not just our senses but also our biochemical and cellular make-up. Besides aromatherapy, the products of an essential oil extraction system found applications in pharmaceuticals and foods.

Essential oil

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Edible oils are fats that you can extract from various plants and animal tissues. The most popular sources are olives and sunflowers. You can use them for different cooking techniques, such as frying, baking, and other methods. Manufacturers are now finding ways to extract oils with a higher natural fat content efficiently using edible oil extraction machines.

Edible Oil

Pellets

Industrial

In the cocoa processing industry, pressing high volumes of cocoa liquor into cocoa butter and cocoa cake with various residual butter contents is crucial. Efficient and precise processing is necessary to maintain product quality and meet production demands.
<h2>Press high volumes of cocoa liquor efficiently</h2>
The Cocoa Pressing Plant HHP, manufactured by Hamburg Dresdner Maschinenfabriken GmbH, offers a high-capacity solution for pressing cocoa liquor. Featuring cutting-edge 'Coriolis' flowmeter measurement technology, the system ensures consistent pressing results. Special matched filling pumps optimize the filling time for each cocoa press. The press is equipped with programmable control to adjust pressing conditions based on the quality of the cocoa mass. The HHP 14 version can process up to 2700 kg/h with a residual butter content of 22-24%. The plant utilizes a high-performance 'Radial-Piston' pump and monitors the pressing cycles through weight, ram way, or pressing time. The system's pressurizing and efficient design maximize productivity while maintaining high precision.

Cocoa pressing plant for high-capacity cocoa liquor processing

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

Pressing

liquid

solid

Continuous

In the production of various cookies, achieving a consistent thickness is crucial for uniform baking and quality. Manufacturers often face challenges in adjusting the thickness quickly and maintaining hygiene standards during production.
<h2>Adjust cookie thickness with precision</h2>
The Meincke 3388 pressing roller from Bühler allows precise compression of various types of cookies to a desired thickness. The servo drive facilitates adjustable band speeds, accommodating different baking times with a single roller, thus lowering costs. Designed for quick changeovers, the roller and scrapers employ a quick release function, enhancing production efficiency. Furthermore, parts can be removed without the need for tools, simplifying cleaning and maintenance. With optional additional rollers, unique patterns can be applied for product refinement. This pressing roller is particularly suitable for industries such as baked goods and confectionery.

Pressing roller for cookie thickness adjustment

In industrial food production, achieving consistent, uniform dough products can be challenging. Ensuring each dough piece maintains its shape and texture while being efficiently processed can be critical, especially in large-scale operations for items like paratha, pizza bases, and scallion pancakes.
<h2>Automatically film, press, and stack dough products</h2>
The ANKO PP-2 Series is designed to streamline the production of various dough products by pressing dough balls into perfect circles, covering them with plastic films, and stacking the finished items. This solution minimizes manual intervention, enhancing consistency and efficiency. The machine features adjustable thickness and size settings to cater to specific product requirements, and it can handle a high capacity of up to 3,200 pieces per hour. Additionally, the number of items per stack can be modified as needed. With dimensions of 2,900 x 960 x 1,470 mm and a power consumption of 0.2 kW, it is compact yet powerful. The automated system reduces the need for extensive labor, making it ideal for large-scale production environments. Supplier: ANKO, a Taiwanese company with over 46 years of experience in food machinery.

Automatic filming and pressing solution for dough products

Stacking

In the production of Peking duck wrappers, pita bread, chapati, and tortillas, achieving consistent shapes and cooking temperatures can be challenging. Manual processes often lead to variable product quality and increased labor costs.
<h2>Presses and heats dough for uniform flatbreads</h2>
The APB Series from ANKO is designed to press dough balls into consistent circular flatbreads using an integrated heating plate. It is specialized for making products like Peking duck wrappers, pita bread, filled paratha, chapati, and tortillas. Temperature, pressing time, and product thickness can be adjusted to meet individual requirements, ensuring uniform quality. The device is constructed from food-grade materials including stainless steel and processed aluminum alloy, fully compliant with hygiene regulations. The system is semi-automatic, featuring easy-to-operate controls and safety shields that protect operators. The APB-2HS model can produce between 1,600–2,000 pieces per hour, while the APB-1 model can handle 800–1,000 pieces per hour. The equipment is CE certified, offering reliable and professional operation.

Pressing and heating system for dough products

Whether it is marmalade or pizza, sauce or hummus, chocolate or fruit puree, most food products undergo a cooking step during their production process. Cooking is nothing more than applying heat to food, but there are different methods to do it. For instance, baking, frying, and roasting involve cooking food without using water, unlike boiling or steaming. Industrial cookers such as vacuum and pressure cookers, industrial fryers, industrial ovens, and industrial roasters focus on specialized applications that meet the different needs of the food industry by helping producers achieve a homogeneous cooking process.

Cooking

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

In high-demand confectionery manufacturing, precision and efficiency are critical for producing large volumes of candies and chewing gums. Challenges include maintaining product consistency and ensuring rapid production without compromising quality.
<h2>Press tablets with precision and speed</h2>
The PREXIMA, developed by IMA, is a versatile tablet press designed specifically for the confectionery industry. It excels in high-speed tablet pressing for candies and chewing gums, offering robust performance and adaptability. The machine comes in three models capable of handling various shapes and sizes, with simple tooling replacement for different designs. It ensures high yield and low-noise operation, thanks to optimized lubrication and sound-proof panels. With pre-compression and main compression forces up to 100 kN, it guarantees consistent, high-quality output. Additionally, its excellent accessibility allows straightforward operations, inspection, and cleaning. Ideal for standalone installations or inline integration with packaging equipment, the PREXIMA can achieve outputs ranging from 340 to over 500,000 tablets per minute, depending on the model and application.

Tablet press for confectionery products

Batch

In chemical, food, and pharmaceutical industries, ensuring optimal powder properties is essential. Challenges include dust pollution, inconsistent particle sizes, and poor flow properties, which can affect the quality and efficiency of production processes.
<h2>Optimize powder compaction with advanced roller design</h2>
The Hosokawa Alpine APC L, APC C, and ARC K series offer robust solutions for powder compaction across various industries, including chemicals and pharmaceuticals. These compactors feature high pressing force, stainless steel construction, and design options for ease of cleaning and maintenance. The APC L series excels in smaller throughputs and rapid roller changes due to its swing concept, achieving up to 150 kg/h. The ARC K series supports higher throughputs up to 1000 kg/h with adjustable roller gaps and cooling, enhancing flexibility. The APC C series, designed for the pharmaceutical sector, includes special features like gap and screw control for precise granulation, supporting cleaning-in-place systems. These models address specific needs for improved flow properties, dust reduction, and customized particle size, making them suitable for diverse applications such as catalysts, nutritional supplements, and tableting granulation.

Compactor for powder processing

Compaction machines and technologies crush or compress materials and make them denser. Compaction can be used to simply save space or to shape materials into a desired form or format. Tablets, pellets, or briquets are formed by compactors but powder presses also help form cosmetic eyeshadow or face powder.

Compaction

Granulation

Powder

In the production of snack products, precision in shaping and consistent quality are crucial. Snack manufacturers often face challenges ensuring uniformity in product shapes such as squares, triangles, and custom forms, which can affect both aesthetics and market appeal.
<h2>Shape and press snack products with precision</h2>
The Roller Embossing System SKF by Hebenstreit is a versatile solution designed for shaping and pressing snack products with high accuracy. This system can handle up to four filled or unfilled product strands. It features 2 to 4 embossing units which can create diverse shapes including square, rectangular, triangular, and custom designs like arrows and nuts. This adaptability makes it suitable for a wide range of snack products, ensuring that every piece meets rigorous quality standards. Additionally, the system's design emphasizes efficiency and ease of maintenance, reducing downtime and ensuring consistent production output.

Roller embossing system for snack production

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

In the meat processing industry, achieving consistent texture and appearance in cooked ham products can be challenging. Ensuring precise cutting and pressing without damaging the meat is crucial for product quality.
<h2>Control cutting and pressing consistently</h2>
The GS 720 from GLASS Maschinen is a specialized cooked ham steaker designed to enhance protein activation and meat processing efficiency. With an oscillating cutter bar and an auxiliary roller, this steaker performs both cutting and pressing actions simultaneously. The equipment allows for continuous adjustment of pressure and distance to meet specific processing needs. Speed settings are infinitely variable, controlled via a user-friendly touch panel that supports up to 99 automatic programs. The unique blade and scraper system minimizes tearing, maintaining the integrity of the meat. For versatility, the device can be equipped with different knife shafts to function as a cossette steaker as well.

Cooked ham steaker

Cutting

For winemakers looking to enhance efficiency, traditional pneumatic pressing systems often result in lengthy processing times and require constant human supervision. Additionally, managing the cleanliness of the equipment is a continual challenge, making the winemaking process laborious and time-consuming.
<h2>Optimizes pressing cycles with artificial intelligence</h2>
The Ampelos by Della Toffola is an intelligent, fully automatic pneumatic pressing system. Controlled by specialized artificial intelligence software, this system detects the type and quantity of the input product, optimizing the pressing cycles and significantly reducing processing times. It handles all phases, including loading, pressing, unloading, rinsing, and washing. An automatic washing mechanism equipped with dynamic sprayballs keeps the equipment clean with minimal human intervention. Modules of three or more presses can be combined for continuous flow operations, or alternatively, each press can function in standalone mode, offering high versatility. This press is particularly suitable for large-scale wineries seeking to improve processing efficiency and maintain high-quality production standards.

Fully automatic continuous flow wine press

A loading system feeds your continuous or batch processing machine with the specified material or item in line with the flow of production. Loaders transfer the articles from one stage of preparation to the next with uniformity and accuracy.

Loading

Unloading

Industrial washing systems are used to clean and disinfect a variety of items in research and manufacturing facilities. Industrial washers use solvents and cleaning agents with mechanical action to remove deposits and residues from stainless steel machinery components, empty containers, and other soiled surfaces. The selection of an industrial or commercial washer depends on the type of items and surfaces to be cleaned, the type of deposits/residue that is typically present, whether drying is required after rinsing and the level of sterilization necessary. Manufacturers will have cleaning specifications and as a result, require washers to be engineered to meet these specs.

Washing

In winemaking, ensuring high yields and superior grape quality during the pressing stage is vital. Traditional methods can damage grapes and increase processing times, impacting the final product quality and efficiency.
<h2>Enhance wine quality through gentle pressing and reduced cycles</h2>
The Della Toffola presses with closed tanks offer innovative solutions for winemaking, particularly suited for producing red and rosé wines. These presses feature a tubular membrane attached to the central drum, increasing the straining surface area via circumferential perforated grids. This setup allows for a maceration process with the grape skins directly inside the press and reduces total pressing time by up to 50%. Operating at very low pressures, they ensure minimal displacement of the grape mass, thus preventing damage and yielding higher quality wine. Equipped with a programmable automatic control system, practical digital control panel, and an exclusive integrated washing system with moving balls, these presses are user-friendly and maintain excellent hygiene. Available in various capacities, from 12 to 700 hl, they can also be integrated into a centralized computer-controlled system.

Wine presses with closed tanks for red and rosé wines

In winemaking, oxidation can significantly affect the quality of the grape mass and must, particularly in the production of white and rosé wines. Ensuring an inert atmosphere can help maintain the purity and flavor of these wines.
<h2>Protect grape mass with nitrogen atmosphere</h2>
The presses compensated with inert gas by Della Toffola utilize a nitrogen atmosphere to protect against oxidation during the pressing process. These presses feature a centrally installed tubular membrane on the drum, increasing the pressing surface area and ensuring even pressing action. The gentle processing method and shorter pressing cycles help achieve must of excellent quality. The exclusive gradual pressing program results in precise pressure application with brief relaxations. This equipment can operate traditionally without nitrogen or perform carbonic macerations at controlled temperatures. Its patented technology guarantees the nitrogen remains pure and minimizes gas consumption. The programmable automatic control system, digital control panel, and integrated washing system ensure practical and hygienic operation. Available in capacities from 25 to 240 hectoliters, these presses can also be integrated into a centralized computer-controlled system.

Presses compensated with inert gas for winemaking

The fermentation process stimulates enzymatic activity in organic substrates to transform their chemical composition. Fermentation is aided by storying the biomaterials in anaerobic environments, allowing the microorganisms to decompose their nutrient structures. The process is integral to some of the most popular products throughout time such as wine, beer, cheese, and kimchi. But besides the food sector, fermentation is also an important stage in the industrial manufacturing of chemicals, pharmaceuticals, and biofuels.

Fermentation

In winemaking, achieving high-quality juice extraction from grapes is crucial. Traditional pressing methods often fall short in efficiency and can damage the grape mass, affecting the final product. Optimizing pressing techniques can significantly improve both yield and product quality.
<h2>Efficient pressing with minimal grape damage</h2>
The pneumatic presses with open tanks by Della Toffola offer an advanced solution for wine production. These presses feature an open structural design that maximizes the straining surface area. A tubular central membrane ensures even pressing inside the drum. The drum’s entire surface is perforated, enabling a comprehensive straining area. These features collectively reduce pressing time by up to 50% compared to traditional methods. The presses operate with low working pressures, requiring fewer pressing and crumbling cycles. The programmable automatic control system, accessible via a digital control panel, ensures ease of use and precise control. The presses are available in capacities ranging from 12 to 480 hectoliters, catering to diverse production needs. Della Toffola, a leader in winemaking technology, has incorporated exclusive technical solutions to deliver excellent product quality and efficiency.

Pneumatic presses for wine production with open tanks

Post-harvest grape processing requires precise and efficient sorting and washing to ensure quality before crushing and pressing in the winemaking process.
<h2>Streamline manual grape sorting and cleaning</h2>
The grape sorting and washing lines from Della Toffola are designed to handle various manual sorting tasks before the grapes are crushed and pressed. This includes removing leaves, twigs, stems, and damaged grapes. The system ensures even distribution of grapes over a flat surface and includes modular components such as grape washing and drying tunnels, vibrating dosing units, and sorting benches with PVC conveyor belts. These lines are customizable with options including stainless steel vibrating sorting benches, elevator belts, grape destemmers, crushers, roller crushers, and different types of pumps. Ideal for wineries aiming for top-quality output, these lines enhance speed and effectiveness in the grape sorting process.

Grape sorting and washing lines

Crushing is the process of applying an amplified force to a material to break it down into smaller pieces. A crusher is a machine designed to crush large chunks of material into smaller bits or a powder. They are used to reduce mineral rocks to smaller rocks, gravel, or dust. They are also used to reduce the size of waste materials for easier disposal/recycling or to reduce the size of a solid mix of raw materials. Crusher equipment selection depends on the physical properties of the material to be processed, the in-feed size, and the desired output particle size.

Crushing

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Sorting is the process of arranging items systematically, using a specified criterion, to categorize and group similar items and identify non-conforming items for removal. The choice of a sorting machine depends on the type of item to sort, the sorting criteria, the number of categories that the items need to be sorted into, sorting speed, and accuracy. Sorting machines can be used in the food processing industry for sorting and categorizing fruits, vegetables, empty bottles, crates, and other items; other examples include sorting of tablets and capsules by weight for quality control in the pharmaceutical industry. As well as sorting waste in the recycling industry. Manual sorting is a laborious task however, with the use of specialized equipment, manufacturers are able to automate their sorting at high speeds.

Sorting

In the processing of frozen meat, such as bacon and loins, achieving uniform shapes is critical for maximizing slicing yields. This requires precise, three-dimensional pressure, efficient temperature management, and reliability in operation.
<h2>Shape frozen meat uniformly with hydraulic pressure</h2>
The Danfotech Type 6+ is a hydraulic press designed to mold frozen meat into consistent and specific shapes, optimizing it for further processing. Equipped with a hydraulic optimized die set, this press applies three-dimensional pressure (X, Y, Z) to ensure uniformity in the product. It operates most efficiently at temperatures between 14°-25° F (-10° to -4° C), depending on the salt content, to maximize yields. This press features a manual infeed and automatic discharge system for streamlined operation. Notably, the new intuitive HMI control enhances usability, and the optimized hydraulic system reduces energy consumption. Additionally, the Type 6+ is compatible with existing die-sets from older Danfotech models and requires no water cooling for the hydraulic oil. With a pressing capacity of up to 6 cycles per minute, the Type 6+ ensures dependable performance backed by Danfotech's 40 years of industry expertise.

Hydraulic press for frozen meat and bacon

In industrial meat processing, achieving uniform and optimal shapes for bacon and meat loins is crucial for ensuring high slice yield and reducing product waste. Traditional methods often lead to inconsistencies and increased operational costs due to maintenance requirements and inefficiencies.
<h2>Presses bacon and meat loins with high precision</h2>
The Danfotech Type 14S Servo Press, from the Middleby Corporation, is specially designed for pressing bacon and meat loins in a dynamic, 4-directional, 3-dimensional chamber using ShapetecTM press technology. It features automated in/out-feed conveyors and a robust construction for handling frozen products continuously. This press operates at up to 14 cycles per minute, with the largest die chamber in the industry, measuring 41” x 16” x 4.7”. The Type 14S is an all-servo operated system using four individual servos for precise control, and it eliminates the need for water or hydraulics, thus minimizing maintenance. Furthermore, automatic flex adjustments ensure consistent compression based on product thickness, while quick die changes within 5-7 minutes enhance operational efficiency. With 380V-460V power requirements and air pressure at 100 PSI, this press integrates seamlessly into new or existing production lines to feed slicing or cutting operations.

Servo press for optimal shaping of bacon and meat loins

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

Oilseed processing industries often encounter the challenge of efficiently extracting oil from various seeds while managing operational costs and maintaining product quality. Traditional methods can be time-consuming and result in high residual oil content in the seed cake, necessitating more advanced extraction systems.
<h2>Efficient oil extraction for various oilseeds</h2>
The screw presses offered by Crown Iron Works provide an effective solution for oilseed extraction. These presses consist of a continuous, helical thread rotating within a stationary, perforated cylinder. As the shaft turns, it compresses the seeds, causing oil to be extracted through slots in the barrel. The oil, laden with foots, collects in an oil pan and is directed to the crude oil cleaning section. The expelled oil cake exits through an adjustable conical annular cross-section for further processing. Crown Iron Works offers different types of presses tailored to specific needs: cold presses for seeds processed without preheating, finish presses for single-finish pressing without extraction, and pre-presses for preparation before secondary pressing or extraction. These presses are particularly suitable for the oilseed processing of soybeans, canola, sunflower, and other varieties.

Oil presses for oilseed extraction

Industrial extraction equipment unlocks the valuable compounds hidden away in natural materials. Automated extraction equipment is applied in the pharmaceutical and cosmetic industries to extract active compounds from medicinal plants or herbs. For example, extracting cannabinoids from cannabis plants. But the process is also fundamental to the food industry, recovering various components like aromas, oleoresins, and proteins.  Considerations for selecting suitable extraction technology include the type of plant material to be processed, the extract's heat sensitivity, and the production volume.

Extraction

Industrial separation equipment encapsulates the separation process which is to separate components of a liquid mixture, for recovering dissolved solids from liquids. The choice of a suitable technology depends on the identification of the key physical or chemical property, such as size, mass, density, or boiling point, which sets the product of interest apart from the rest of the components. Separation technology is widely used in the pharmaceutical and chemical industries for the isolation of active ingredients and high-purity chemicals. As well as in waste management and recycling industries.

Separation

In the production of breakfast cereals and grain-based products, achieving consistent flake thickness and meeting stringent food safety standards are crucial. This ensures high-quality products that meet consumer expectations and regulatory requirements.
<h2>Produces uniform flakes with high throughput</h2>
The PolyFlake™ flaking mill from Bühler is designed to flake grain and grain pellets efficiently and consistently. It features large rollers and a robust roller pressing unit that deliver high throughput. An integrated roller cooling system and automatic roller gap adjustment technology ensure consistent flake thickness for every batch. Designed with Dibond aluminum cladding, rounded corners, and minimal horizontal surfaces, the PolyFlake™ meets the highest hygiene standards. The compact roller assembly with self-contained forces offers high adjustment accuracy and grinding stability. The use of durable timing belt power transmission ensures ease of maintenance and low-noise operation. Ideal for producing corn flakes, multigrain flakes, cereal flakes, and oat flakes, the PolyFlake™ is a reliable solution for food safety and efficient maintenance.

Flaking mill for grain and cereal production

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

Grinders use a spinning blade or rotating abrasive elements to reduce the size of various materials. The specifications, RPM and grit of the engineered grinder, will result in various particle sizes. As a result, what you want to make will determine the type of grinder you need. Grinding is used for improving the texture and flow properties of various products and to enhance the flavor of food products such as coffee, spices, sugar, nuts, sesame, poppy seeds, lentils, wheat, and rice. Choosing the right rotational speed, grinding elements, and processing power allow the grinding and shredding of a wide range of materials into coarse or fine powders. Popular types of heavy duty grinders in food processing include angle grinders, bench grinders and meat grinders.

Grinding

In oilseed processing plants, achieving efficient dehulling without damaging the kernels is essential. This challenge is particularly significant when dealing with multiple seed types, such as sunflower, soybean, and cottonseed, which require precise dehulling for optimal extraction and pressing results.
<h2>Efficiently dehull multiple types of seeds</h2>
The Impact Dehuller DOSB by Bühler is designed for versatile and efficient dehulling of sunflower seed, soybean, and cottonseed. This equipment features an adjustable impact cone, making it adaptable for various seeds, and a built-in permanent magnet ensures safe operation by removing ferrous particles. Material level probes in the inlet and outlet prevent product backup and potential downtime. By gently rupturing the hulls and detaching them from the kernels without smashing, it enables low-fiber, high-protein meal production. The dehuller achieves high throughputs of up to 180 tons per day within a compact footprint, ensuring minimal fines and improved extraction results.

Impact dehuller for sunflower, soybean, and cottonseed

In the confectionery industry, achieving uniform and precise wafer blocks can be challenging, especially at higher production speeds. Producers need a solution that ensures hygiene, consistency, and efficiency in combining wafer sheets with cream layers.
<h2>Build and press wafer blocks</h2>
The Franz Haas HL-ZLV by Bühler is a high-speed block building device designed for the confectionery industry. This device folds two hollow wafer sheets spread with cream into a single block. It consists of an upper and lower belt, and uses a robotic arm with a vacuum plate to place the top sheet onto the lower sheet. The entire unit is made from stainless steel for easy cleaning and maintains high hygienic standards with transparent polycarbonate doors for full visibility during production. Capable of processing up to 40 wafer sheets per minute, the device ensures consistent and precise pressing from all sides, preventing damage while securing the wafer sheets in place.

High-speed wafer block building device

In the production of stick, fried, and air-dried noodles, achieving a uniform dough sheet is challenging. Variations in dough consistency can lead to product loss and inconsistency in final products.
<h2>Creates uniform dough sheets for noodle production</h2>
The Compound Rolling Unit AVII from Bühler is designed to transform dough particles into consistent dough sheets with high precision. This unit uses pressing rollers along with a 'first in, first out' conveying process to ensure minimal product loss and continuous production. Each pair of rollers is independently motorized and equipped with frequency converters and level position sensors, allowing for flexible and constant operation. High-precision cast rollers and adjustable roller gap enable the creation of uniform dough sheets tailored to exact specifications. This equipment is particularly suited for the production of stick, fried, and air-dried noodles in the food industry.

Compound rolling unit for dough sheets

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

Manual

In the production of high-quality apple juice, achieving maximum yield with minimal sediment content is crucial. Traditional methods often leave room for inefficiencies and higher solid content, posing a challenge for producers striving for superior clarity and quality.
<h2>Maximize yield and reduce sediments</h2>
The Bucher HPX 3007 hydraulic press by Bucher Unipektin is a highly efficient solution for extracting juice from apples. Utilizing a hydraulic piston cylinder system, this press features 68 drainage elements linked to a piston, allowing for optimal pressing and minimal sediment content. The system works through multiple pressing cycles, comprising gentle pressing and subsequent loosening of the press-cake. This unique interaction ensures high juice yield and purity. With a throughput of 4.0–5.0 t/h at an 82–93% yield, the HPX 3007 is ideal for producers needing high capacity and efficiency. Real-time data recording and self-optimising control systems further enhance its performance, making it dependable for industrial use.

Hydraulic press for juice extraction from apples

In modern cheese production, achieving consistent quality while maintaining efficiency and product hygiene is crucial. This challenge is particularly significant when dealing with large-scale operations that require intricate process control and automation.
<h2>Optimizes cheese production processes</h2>
The BERTSCHfoodtec cheese processing plant is a comprehensive solution tailored for the production of high-quality cheese varieties such as hard, semi-hard, soft cheese, mozzarella, and specialty cheeses from sheep and goat milk. These plants feature precision-engineered components, including cheese vats with stainless steel and copper finishes, filling and pressing systems, and automated curd management. The integration of advanced automation technology ensures consistent product quality and process efficiency. The cheese brine systems and automated handling units further streamline operations, reducing labor and minimizing product handling. The facilities can accommodate varying production scales and are designed to meet specific market requirements. Bertsch, as the supplier, offers end-to-end project planning and support, ensuring optimal operational performance and equipment reliability.

Industrial cheese processing plants

Handling

Producing various cheese types like hard, semi-hard, and soft cheese requires precise engineering, especially when dealing with factors like efficient pressing and optimal whey handling.
<h2>Design and plan cheese processing plants</h2>
The cheese processing plant solutions by Bertschfoodtec are meticulously designed to meet the specific needs and market requirements for producing high-quality cheese. Skilled cheese masters utilize these solutions for plant and process planning, design of lines, and automation. The systems feature tailor-made machines that cater to different types of cheeses such as hard, semi-hard, soft cheese, cream cheese, and mozzarella. Components of the plant include stainless steel cheese vats, efficient filling and pressing systems, as well as advanced whey treatment options. Bertschfoodtec combines efficiency with careful product handling, ensuring consistent results in cheese production.

Cheese processing plant

In high-volume bakeries, ensuring consistency and efficiency in the production of round and square cakes is essential. Challenges include maintaining product uniformity, minimizing production downtime, and adhering to strict hygiene standards.
<h2>Efficient, modular production for round and square cakes</h2>
The Cakeline by Bakon is a versatile production line designed for high-volume cake manufacturing. This modular system is customizable to meet specific bakery needs. It can be equipped with various units, such as deposit, syrup spraying, pressing, pouring, glaze spraying, and strewing units, making it adaptable for producing both round and square cakes. The system ensures precise control over each step of the process, from depositing and spraying to pressing and decorating. Built with A-quality materials, it supports high-volume production and meets HACCP guidelines for hygiene. The system’s central operation and digital controls enhance efficiency, while its ease of cleaning minimizes downtime.

Production line for round and square cakes

Decoration equipment adds the finishing touch to your industrially-prepared foods by depositing ingredients in a specified pattern on the surface of the products. Your items pass individually under a system of nozzles that lay the decorating formula precisely and uniformly. Popular in confectionery, decoration is used to differentiate products in the market.

Decorating

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Spraying

In pharmaceutical manufacturing, precise dosing and consistency are critical when producing multi-layer tablets and dry-coated tablets. Challenges such as maintaining uniform layer distribution and ensuring high containment during production can affect the quality and safety of the final product.
<h2>Press multi-layer and dry-coated tablets accurately</h2>
The tablet press from KIKUSUI, available through AUSTAR, is designed for single-layer, bi-layer, triple-layer, and dry-coated tablet pressing. It features high pressure and high rotation speed, which ensures consistent tablet formation. The cantilever rotary table is easily replaceable, enhancing operational efficiency. The unique control system allows for precise pressure monitoring and single tablet rejection, ensuring uniformity and quality. The press is equipped with dust-proof and oil prevention measures, which maintain a clean operating environment. Additionally, it supports complex tablet pressing techniques and high containment requirements (OER3-OEB5). The system can also connect with 360° lamp-inspection equipment for real-time tablet appearance inspection, adding an extra layer of quality control.

Tablet press for multi-layer and dry-coated tablets

Industrial inspection equipment is used for checking compliance with health, safety, and quality control standards. For that reason, inspection systems are most commonly utilized in the food and pharmaceutical industry but, they are also used in other industries too. Inspection solutions are often integrated into a production process or production line. Visual inspection systems perform checks to detect variation in size, shape, and color and ensure the presence of labels and closures. Check-weigh systems help ensure that product packages are not under or over-filled. Metal detection systems can help guard against the presence of foreign objects in product containers and X-ray inspection equipment is used to detect physical defects and to ensure high quality package seal integrity.

Inspection

In high-volume food manufacturing, traditional tortilla making can be time-consuming and prone to inconsistencies. Issues like uneven cooking, manual stacking, and inefficient production rates are common hurdles in meeting industrial demands.
<h2>Automate pressing, baking, and stacking tortillas</h2>
The TT-3600 Tortilla Production Line from ANKO automates the tortilla making process, starting from heat-pressing divided dough balls. These dough balls are flattened by the pressing and heating system, and then baked to golden perfection through a tunnel oven. The system includes a stacking function for packaging convenience. With a length of 30 meters and a production capacity of 3,600 tortillas per hour, this line is suitable for large suppliers and food factories that prioritize high productivity. ANKO's system features a precise dough locating jig, hydraulic pressing, and heating system, three-layer tunnel oven with independent burner control, and advanced safety devices.

Automatic tortilla production line

Baking

Counting

For food factories or central kitchens aiming to increase output and consistency, traditional hand production methods are inefficient and labor-intensive. This is particularly challenging when producing Quesadillas at a large scale.
<h2>Automate quesadilla filling, folding, and pressing</h2>
The QS-2000 by ANKO is an automated Quesadilla production system designed to enhance efficiency and output. Featuring a dual-line system, it can produce up to 2,000 Quesadillas per hour. Operators place tortillas on a conveyor, and the system automatically fills, folds, presses, and forms the Quesadillas. The exclusive pressing mechanism allows for even filling distribution and consistent product quality. It supports various fillings such as chicken, beef, and vegetables while preserving their texture. Suitable for small to medium-sized food factories, central kitchens, restaurants, and catering businesses, the QS-2000 ensures high-quality production with minimal manual intervention. Customization options are available to meet specific production requirements.

Automated quesadilla production system

Folding

Preparing wontons manually is labor-intensive and time-consuming, especially in high-demand situations such as in restaurants or food production companies. Consistent quality and appearance are critical, and maintaining these standards with manual labor can be challenging.
<h2>Efficiently produce uniform wontons</h2>
The ANKO HWT-400 is an automatic wonton production system designed to streamline the wonton-making process. After placing prepared dough and stuffing into the hoppers, the system creates dough wrappers, stuffs them, and then forms and seals the wontons with a hand-pinched appearance. The machine ensures the texture of the stuffing remains consistent from start to finish. The modular pressing roller facilitates easy assembly and maintenance, making it user-friendly, while the advanced water resistance enhances durability. Uniform product quality is achieved through adjustable settings for wrapper thickness and stuffing weight, with a production capacity of 3,000–4,200 pieces per hour. Ideal for food manufacturers looking to maintain high quality with efficient production.

Automatic wonton production system

Sealing

When preparing a large volume of empanadas for food trucks, central kitchens, or food factories, maintaining production consistency and quality can be challenging. Coordinating dough pressing, forming, and filling accurately is a demanding task requiring specialized technology.
<h2>Automate pressing and forming efficiently</h2>
The Commercial Empanada Making Line by ANKO offers an integrated solution for empanada production. This line includes an Empanada Dough Press Machine and forming equipment, streamlining the production process into just two steps: dough pressing and forming. By producing 3-6 inch empanadas with custom pastry stamps, it allows differentiation of flavors and branding, and ensures high-quality products. This comprehensive solution also includes food processing units, product-forming devices, deep fryers, and packaging machines. Customized layout integration helps fit the production line perfectly into your factory space. The EMP-900 model has a capacity of 900 pieces per hour, with adjustable product weight and dough thickness for diverse product specifications. ANKO ensures the durability of all forming molds with food-grade materials and simplifies the cleaning process to maintain food safety standards.

Empanada production line

Packaging

For high-volume pizza production, achieving consistent quality while maintaining operational efficiency and flexibility can be challenging. This is especially true when manufacturing different styles such as thin and crispy or thick crust pizzas.
<h2>Produce up to 30,000 pizzas per hour</h2>
The Pressed Pan Pizza System from AMF Bakery Systems offers a complete solution for high-speed, flexible pizza production. This system allows for the production of both rustic quality and high-volume output, capable of producing up to 30,000 pieces per hour. The equipment features innovative sanitary designs, ensuring easy maintenance and consistent performance. It includes advanced monitoring capabilities through AMFConnect™, which provides real-time data and unit equipment information for better decision-making. The system ensures uniform pressing of pizzas and pizza crust products and supports targeted decoration and topping applications, making it suitable for producing various styles of pizza.

Pressed pan pizza production system

In materials and chemistry research laboratories, preparing compound samples requires precision and the ability to apply significant pressure. Researchers often face the challenge of creating uniform pellets under controlled conditions, including oxidizing and inert gas atmospheres.
<h2>Press compound samples with high pressure</h2>
The MP40 Pellet Press from Across International is a laboratory instrument designed to press up to 40 metric tons, ideal for preparing compound samples in research settings. This desktop manual press features a built-in hydraulic pump with an auto-return function, making it suitable for operation in glove-boxes under oxidizing and inert gas atmospheres. Its maximum working space is 6.1x4x6.7 inches, and it is compatible with Across International 4-inch ID round die sets. The hydraulic cylinder has a travel distance of 1 inch, and the press itself has dimensions of 13x8x22 inches, weighing 120 pounds. The device is user-friendly and includes essential accessories, such as hex L-keys and double open-end wrenches. The supplier, Across International, provides various diameter pressing dies at extra cost. This pellet press is commonly used in materials and chemistry research, ensuring precise and consistent sample preparation.

40-ton pellet press for laboratory applications

In the pharmaceutical world, encapsulation refers to various techniques to enclose and protect the drug ingredients by forming the capsule shell. Encapsulation equipment changes depending on whether the manufacturer needs to produce a soft or hard gel capsule. For instance, encapsulation systems and machines for softgels control the entire process from start to finish because their shells are filled at the same time they are produced. On the other hand, the filling of hard gel capsules comes by separating the body from the cap, and after the filling operations, the two parts are sealed together again, forming the shell.

Encapsulation

Entry level

In materials and chemistry research laboratories, preparing compound samples with consistent density and quality can be challenging. A reliable solution is essential for achieving precise sample preparation under high pressure while ensuring user safety.
<h2>Prepare high-density, consistent pellets safely</h2>
The MP24A Pellet Press from Across International is designed for laboratory use, capable of pressing up to 24 metric tons. This desktop unit is frequently used by researchers to generate precise compound samples. The built-in hydraulic pump features an auto-return function, enhancing operational efficiency. The 10mm thick transparent safety shield ensures user protection during the pressing process. The press accommodates a maximum working space of 4x4x5.5 inches, and its compact dimensions (10.5x8x19 inches) make it suitable for various laboratory settings. The unit weighs 84 pounds but includes a 110-pound shipping weight, ensuring safe transport. It's compatible with Across International's 2-inch ID round die sets for versatility in sample preparation.

24-ton laboratory pellet press

Pilot

In R&D and quality assurance environments, creating perfectly shaped chocolate shells for testing can be a challenge. Accurate temperature control and environmental management are crucial to achieve high-quality results.
<h2>Create precise chocolate shells with cold-pressing</h2>
The Aasted FrozenCone® unit is designed for laboratory and research purposes, offering efficient cold-pressing technology to create perfectly molded chocolate shells. Featuring a user-friendly interface, this fully self-contained unit includes cooling for forming tools and an air-dryer for environment control. It requires minimal setup, needing only electricity and compressed air to operate. This equipment is ideal for testing and developing new products, allowing for simple plug-and-play functionality to experiment with various cold-pressed chocolate products. The unit's patented seal technique ensures each shell is formed with precision, enhancing both shelf life and quality for potential consumers.

Laboratory cold-press chocolate shell maker

In traditional soybean oil production, chemical solvents such as hexane are used to facilitate liquid transfer. However, it requires subsequent separation and removal of used chemical solvents to ensure the quality of the extracted oil. For organic soybean seeds, a hexane-free oil press technology offers an environment-friendly solution to producing ecological oil and feed products.


<h2>High-capacity screw press for organic soybean oil production</h2>
The organic soybean oil press by Farmet allows for pressing of oil seeds from small capacity of special crops to larger scale of up to 1000 tons per day. This is only possible due to its high efficiency and resistance of the press parts based on optimized screw press geometry design.

Following Farmet’s extrusion process, extruded soybean seeds are conveyed to this mechanical oil press. The screw press compresses and alters the structure of extruded soybeans, using heat to improve the quality of press cakes. This results in high-quality and nutritious ruminant feed. Organic soybean oil is thus pressed and flowing out through press outlet, ready for subsequent separation and filtration. In comparison with solvent extraction, Farmet’s oil press lowers the phospholipid content in soybean oil and thus enhances oil quality.

Organic soybean oil press

<span style="font-weight: 400;">Automated pressing of tablets saves time and improves quality. In R&amp;D or laboratory environments a dedicated minimal form factor tablet press provides maximum flexibility for the production of smaller batch sizes.</span>
<h2>Plug-and-play tablet press designed for lab and R&amp;D environments</h2>
<span style="font-weight: 400;">The Sejong Pharmatech P130S has been designed from the ground up as a lab-scale tablet press, and offers features that make it extremely flexible in pharmaceutical R&amp;D.</span>

<span style="font-weight: 400;">Available in 3 models offering 9,600, 19,200 and 24,300 units per hour, the P130S is capable of producing both round or oblong tablets up to 25mm across and up to 8.5mm in depth, allowing for a wide variety of sizes.</span>

<span style="font-weight: 400;">The unit has a mechanical bar and round type feeder and offers full automatic weight control (AWC) for the rejection of any faulty tablets, removing the need for manual intervention for quality control.</span>

<span style="font-weight: 400;">Featuring a full touch screen interface, the P130S makes it easy for operators to control all aspects of the machine’s function via a graphical HMI. The control system features full 21CFR part 11 reporting compatibility, offering simple regulatory compliance.</span>

Lab scale single layer tablet press

In the pharmaceutical industry, achieving both high yield and reliable tablet quality is critical. Traditional methods often fall short when dealing with complex shapes and rigorous production standards, leading to product loss and cross-contamination risks.
<h2>Enhanced tablet production with innovative compression system</h2>
The COMPRIMA by IMA is an advanced tablet press designed to overcome these challenges with its centrifugal force-driven powder feeding system. This system ensures accurate die filling without powder mix segregation, enabling high production speeds regardless of tablet shape. The processing area is isolated with seals and bellows to prevent contamination, and a Clean In Place (CIP) system allows for a fully automatic, validatable cleaning cycle. Suitable for high containment applications (OEL 5), it features glove ports and negative pressure within the processing area for operational safety. The COMPRIMA offers various models with capacities ranging up to 300,000 tablets per hour and is capable of handling round tablets of 5-17 mm and oblong tablets of 5-21.5 mm, with a compression force up to 80 kN.

Tablet press for high-quality pharmaceutical tablets

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

In meat processing, achieving uniform product texture and enhancing protein activation is challenging. Traditional methods often result in inconsistent product quality, leading to inefficiencies and higher cooking losses.
<h2>Achieve consistent texture with adjustable knife rollers</h2>
The Steaker by Henneken Tumbler is a robust solution designed for industrial meat processing. Its solid construction with pneumatically sprung rollers adapts perfectly to varying product sizes. Equipped with a 500 mm band width, the machine can feature knife rolls with either 46 or 65 knives per roll, made from specially hardened steel. This allows for the effective processing of a wide range of products. The height and pressure control of the knife rollers, along with the steplessly adjustable drive, provide flexible processing options from gentle to intensive. Users can also exchange knife rollers with press rollers if needed. Quick removal of the knife rollers, scrapers, and transport belt ensures easy cleaning. The Steaker comes in two models, HT 520 and HTC 520, offering belt speeds of 4 – 18 m/min and power ratings of 2.0 kW and 2.5 kW respectively.

Industrial meat processing steaker

Processing

In the production of customized cheese products, especially for premium or themed products, the challenge lies in achieving precise and consistent shapes while minimizing labor and ensuring efficiency. This encompasses dealing with varied designs like animals, letters, and logos as specified by customers.
<h2>Efficiently cut cheese into customized shapes</h2>
The LAMBDA 150-S by Groba is a specialized unit designed for cutting slabs of cheese into a wide range of custom shapes such as animals, letters, numbers, cartoon characters, and logos. This solution is catered to meet specific customer requirements with customized punching sets based on the end product design. The unit is equipped with two punch positions for versatile shaping, and the knife sets can be easily exchanged, allowing for rapid adjustments. Separate infeed and outfeed belts ensure a smooth operation flow, while automatic cutting residue removal reduces manual labor demands. The system is controlled through an intuitive touchscreen interface, streamlining the operation further.

Cheese shape cutter for animal, letter, and custom designs

In winemaking, managing the vinification process for red wines can be challenging due to the need for precise control and monitoring of various parameters. Ensuring optimal contact between grape skins and the liquid while maintaining ideal oxygen levels and temperature can be pivotal for producing high-quality wines.
<h2>Automate and control red wine vinification</h2>
The SELECOMPACT red winemaking tanks, produced and patented by Gimar (Omnia Technologies), offer an innovative and automated solution for the vinification of red wines. These tanks enable the use of advanced technologies within a compact design, allowing for efficient and high-quality wine production. A distinctive feature is the automated cascading pumping over action, which ensures consistent wetting and homogeneous crumbling of the grape marc cap. The integrated OXYCONTROL and OXYPLUS devices manage the oxygen levels in the macerating grape mass, while the THERMOSOFT system regulates temperature to prevent thermal shock. Additionally, the DENSIMATIC system monitors the density of the fermenting must. All functionalities can be managed through a dedicated control panel equipped with a DIGIWINE electronic board, and the setup is compatible with VINISUPERVISION remote control. The ELIMATIC system facilitates wine refinement on the lees with remixed cycles controlled from the panel. Residual solids are removed via a mechanical extractor that can be integrated with screw conveyors. The SELECOMPACT tanks are available in various capacities ranging from 23 to 332 hectoliters.

Vertical red winemaking tanks

Blending

In high-volume pharmaceutical manufacturing, the need for machines that can efficiently produce large batches of tablets while ensuring precision and compliance with regulatory standards is critical. The challenge involves managing intensive operations and frequent format changes without compromising quality or productivity.
<h2>Maximize production capacity with flexible tablet press</h2>
The F30p tablet press of the new p Series by Fette Compacting is designed to meet the demands of large batch productions. This double rotary tablet press boasts a maximum output capacity of up to 1.14 million tablets per hour and features advanced energy-saving technology, achieving up to 40% efficiency improvements. The machine's optimized design supports intensive utilization and high yields, while its compatibility with various product requirements makes it adaptable for diverse applications. Equipped with a user-friendly CAN-Bus system and an intuitive interface, the F30p ensures smooth turret changes and format flexibility, reducing downtime and enhancing operational efficiency. Compliance with cGMP and FDA requirements guarantees reliable performance, and batch-to-batch format changes can be completed within 30 minutes, enabling swift transitions in production schedules.

High performance tablet press for large batches

Producing large quantities of pharmaceutical tablets efficiently and with minimal downtime requires specialized equipment designed to handle continuous high output while maintaining precision and consistency.
<h2>Streamline tablet production with advanced technology</h2>
The i Series from Fette Compacting is a line of advanced tablet presses designed for high-efficiency pharmaceutical production. Notable features include the SmartInterface for real-time data monitoring, an RFID operator login system for enhanced process reliability, and the TRI.EASY design for user-friendly operation. These presses offer flexible configuration options, such as the F20i’s innovative turret changeover system which minimizes handling time. The tablet output ranges from 324,000 to 1,584,000 tablets per hour, depending on the model, making them suitable for both small and large-scale production. The compact design allows for space-efficient installation, and containment options ensure safety in processing environments.

Industrial tablet press for high output production

In pharmaceutical production, ensuring high output while maintaining tablet uniformity and minimizing product loss is critical. Manufacturers often face challenges in achieving consistent powder viscosity and density during tablet compression, impacting efficiency and quality.
<h2>Maximize tablet production with minimal product loss</h2>
The FE Series by Fette Compacting provides high-efficiency tablet presses ideal for pharmaceutical, nutritional supplement, and food industries. The series is designed with the innovative TRI.EASY concept, which streamlines operating, refitting, and servicing processes. It includes Fill-O-Matic technology featuring proportioning wheels for improved powder viscosity and consistent density, ensuring precise filling and dosing. The Human Machine Interface (HMI) allows constant monitoring of all tablet press parameters, enhancing user control. Constructed from high-quality stainless steel, the contact parts ensure easy and effective cleaning. The FE35, FE55, and FE75 models offer varying capacities, with the FE75 capable of producing up to 1.65 million tablets per hour on just 2 m² of floor space. Each model supports the SmartInterface system and is available with containment options, adapting to specific production needs while maximizing output and minimizing product loss.