Table top extruder for customizable extrusion processes

Discover versatile extrusion capabilities for developing complex formulations with precise temperature control and customizable screw design to meet specific process requirements.

Processes and Compounds Solids and Liquids

The ZE 18 HMI Table Top Extruder from Three-Tec GmbH is a versatile piece of process technology equipment designed for adaptability in pharmaceutical, food, and plastics industries. This co-rotating screw extruder accommodates a range of cooling options, including water, air, and liquid nitrogen, ensuring optimal temperature control and product integrity.

With customizable screw segments, you can tailor it for specific conveying, kneading, mixing, and compacting operations, making it ideal for producing tablet formulations, food flavoring pellets, and polymer pellets. The extruder offers a throughput of up to 10 kg/h, driven by a low-noise servo motor with speeds ranging from 0.1 to 300 min⁻¹, extendable to 1,000 min⁻¹ based on your requirements.

Constructed from stainless steel, the extruder barrel and dies are made to resist corrosion and meet diverse application needs. It integrates seamlessly into automated production lines with PLC control, facilitating precise dosing of solids and liquids. The equipment’s modular design allows for easy customization of L/D ratios and heating zones, ranging from 1 to 12, adapting to varying production scales.

The compact, bench-top form factor is perfect for R&D and pilot-scale operations, while its CIP (Clean-In-Place) compatibility ensures efficient cleaning and minimal downtime. For manufacturers prioritizing precision and flexibility, the ZE 18 HMI Table Top Extruder delivers reliable performance across a spectrum of production challenges.

Benefits

  • Enhances precision in compounding processes with customizable screw configurations.
  • Reduces energy costs with efficient servo motor operation.
  • Adapts to diverse production needs with customizable cooling options.
  • Minimizes maintenance time with CIP compatibility.
  • Facilitates easy integration into existing lines with flexible design and control features.

General


Applications
Polymers,Fine chemicals,Nutraceuticals,Compounds,Coatings,Compounding,Extruders,Plastics,Food products,Process technology equipment,Pharmaceuticals
End products
Dietary supplement granules,Tablet formulations,Coating pastes,Granulated pharmaceuticals,Color masterbatches,Plastic granules,Thermoplastic composites,Candy bars,Protein powder blends,Food flavoring pellets,Polymer pellets
Steps before
Material Preparation,Mixing,Pre-heating,Raw Material Inspection
Steps after
Cooling,Cutting,Packaging,Quality Control
Input ingredients
Output ingredients
Market info
Three-Tec is known for its expertise in manufacturing precision dosing and feeding systems for industrial applications, with a strong reputation for customizable engineered-to-order equipment and innovative solutions tailored to specific customer needs.

Technical Specifications


Screw diameter
18 mm
Maximum Torque
60 Nm
Maximum Temperature
230°C (400°C optional)
Cooling Options
Water / air / liquid nitrogen
Heating Zones
1 to 12
Speed Range
0.1-300 min-1,optionally 1-1'000 or customizable
Length-to-Diameter Ratio (L/D)
20,25,30,40,50,60 or customizable
Throughput
10 kg/h
Drive Type
Low noise servo motor
Material Parts in Contact
Stainless steel
Material Barrel,Extrusion Dies
Various stainless steels,hardened

Operating Characteristics


Cooling method
Water,air,liquid nitrogen
Pressure measurement capability
At the die
Dosing option
Automatic solid or liquid dosing
Screw design customization
Individually designed by customer
Screw mechanism
Co-rotating
Operation mode
Continuous inline

Material Compatibility


Corrosive resistance (e.g. acids)
Stainless steel

Physical Characteristics


Screw diameter
18 mm
Cooling method
Water,air,or liquid nitrogen
Heating zones
1 to 12
Footprint
Table-top
Drive type
Low noise servo motor
Material in contact
Stainless steel

Custom Options


Cooling Options
Water / Air / Liquid Nitrogen
Pressure Measurement
Die Pressure Measurement
Dosing Options
Automatic Solid or Liquid Dosing
Screw Design
Individually Designed with Screw Segments
Cooling and Heating Zones
1 to 12 Zones
Speed Range
0.1–300 min-1,optionally 1–1'000 or custom
L/D Ratio
20,25,30,40,50,60 or customer-specific
Material of Parts in Contact
Stainless Steel
Material of Barrel and Dies
Various Hardened Stainless Steels