Tablet compression technology for pharmaceutical production
Enhance your production capabilities with advanced tablet compression machines, perfect for achieving precise dosage and high-speed processing in pharmaceutical and nutraceutical manufacturing.
Compresses and Shapes Tablets for R&D
The FlexiTab XL from Syntegon is a versatile single punch tablet press that caters to the unique production challenges in pharmaceutical, nutraceutical, and confectionery industries. Designed for early-stage R&D and clinical trials, this machine excels in producing a wide range of tablets and oblong forms, including multi-layered dosages with up to three APIs. The FlexiTab XL offers precise control over layering and sequencing, thanks to its enhanced data acquisition (DAQ) software. Capable of rapid changeovers, it supports tight schedule demands in research and development environments. The machine’s compact design ensures seamless integration into existing labs, while its hygienic build meets cGMP standards, facilitating fast and easy cleaning. Fully manual or automated sequencing of tablet production accommodates varied operational needs, making it a highly adaptable tool for any tablet formulation requirement.
Benefits
- Enhances precision in tablet formulation with automated powder sequencing.
- Minimizes downtime with rapid changeovers and cleaning procedures.
- Supports diverse applications with multi-layer and multi-API capabilities.
- Integrates seamlessly into lab environments with a compact design.
- Ensures regulatory compliance with cGMP hygienic standards.
- Applications
- Medicated lozenges,Vitamins,Pharmaceutical tablets,Nutraceuticals,Confectionery
- End products
- Vitamin b tablets,Vitamin c tablets,Mint candies,Chewable multivitamins,Nicotine lozenges,Omega-3 capsules,Cough suppressing lozenges,Paracetamol tablets
- Steps before
- Powder preparation,Granulation,Mixing,API blending
- Steps after
- Coating,Inspection,Packaging,Quality control
- Input ingredients
- powders,granules,APIs (Active Pharmaceutical Ingredients),excipients
- Output ingredients
- tablets,oblong tablets,multi-layer tablets,bilayer tablets,pharmaceuticals,nutrition and health products,confectionery (mints),nutraceuticals (vitamins),medicated lozenges
- Market info
- Syntegon is known for its expertise in processing and packaging technology, offering innovative solutions for the food and pharmaceutical industries. It has a strong reputation for advanced equipment, sustainability, and customer-oriented service.
- Speed
- 230,000 to 1,000,000 tablets/hour
- Capacity
- Single to multi-layer tablets
- Tablet size
- Up to 16 mm
- Die size
- 56 station die table
- Automation
- Enhanced DAQ software
- Changeover time
- Less than one hour
- Compression force
- Not specified
- Cleaning method
- Fast and easy cleaning
- Feeding system
- Two-paddle design,additional third paddle
- Production zone
- Two-level separation
- Integration
- Exchangeable turret option
- Output
- Up to 16 mm tablets
- Material Compatibility
- Pharmaceutical,nutraceutical,confectionery,non-pharmaceutical
- Production Range
- R,D to high volume production
- Software
- Same software throughout TPR range
- Feeder and turret design
- Suited for MUPS tablets
- Operator protection
- OEB 3 protection cabin
- Bilayer tablet production
- Yes
- Working mechanism
- Compression with single or rotary punch
- Integrated steps
- Compression,tablet shaping,and optional bi-layer production
- Automation level
- Manual / PLC
- Batch vs. continuous operation
- Batch
- Changeover time
- Less than one hour
- CIP/SIP
- Available options for cleaning
- Cleaning method
- Fast and easy cleaning for hygienic design
- Powder feeding system
- Three-paddle design
- Cleanability
- cGMP standards
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Tablet Types
- Single-layer,bi-layer,multi-layer
- Product compatibility
- MUPS (Multiple Unit Pellet System)
- Machine footprint
- Small / Compact
- Turret removal system
- Integrated
- Design
- Compact,hygienic
- Paddle design
- Single / Individually controlled
- Discharge method
- N/A
- Control panel type
- N/A
- Control panel type
- Standard HMI with DAQ software
- Integration possibilities
- Interchangeable turret system
- Feeder and turret design
- Two-paddle design with optional third paddle
- Operator protection
- OEB 3 protection cabin with glove port access
- Production capability
- Single,bi-layer,and multiple API tablets
- Software
- APD software for process parameter optimization
- Cleaning method
- Dry cleaning option available
- Batch types
- R,D,pilot,small to high volume production
- Accessibility
- Reduced width corner pillars for easier access