Versatile bakery production line
Enhance your bakery’s versatility with a production line that enables dynamic customization, whether you’re creating triple-layered cookies or chocolate-coated cakes. Optimize your processes with precision depositing and flexible enrobing options to meet diverse product demands efficiently.
Deposits, Bakes, and Enrobes Confectionery Products
The Aasted Bakery Line, featuring the Alice™ extruder and Conny™ oven, is engineered for precision in producing diverse bakery and confectionery products. This modular system supports complex processing with the ability to extrude, deposit, and enrobe, offering flexibility for industrial bakeries needing adaptable production lines. Utilizing advanced multi-mass depositing capabilities, it efficiently creates layered confections, including cookies with fruit, nut inclusions, and chocolate coatings. Designed for seamless integration, it ensures high-speed, continuous operations with customizable modules—ideal for small to large-scale productions. Available with a choice of materials and tailored configurations, it optimizes energy consumption with smart motor controls for eco-friendly performance. Compliance with industry standards underscores its commitment to quality and sustainability, bolstered by ease of cleaning and maintenance, ensuring minimal downtime and maximum operational efficiency.
Benefits
- Enhances production flexibility with customizable modules tailored to specific product needs.
- Boosts operational efficiency through high-speed, continuous processing.
- Minimizes energy consumption with optimized motor control systems.
- Facilitates multi-layer confection creation, expanding product development possibilities.
- Provides easy cleaning and maintenance, reducing downtime and ensuring consistent output quality.
- Applications
- Cookies,Biscuits,Baked goods,Confectionery products,Chocolate-coated products,Cakes,Bakery products
- End products
- Customized baked delicacies,Fully enrobed baked goods,Chocolate chip biscuits,Partially enrobed confectionery items,Bottom-coated pastries,Hybrid baked chocolate products,Triple mass cookies,Nut-filled cookies,Cookie masses with fruit inclusions,Chocolate-coated cakes
- Steps before
- Dough Mixing,Ingredient Preparation
- Steps after
- Cooling,Enrobing,Cutting,Tray Handling,Packaging
- Input ingredients
- cookie masses,fruit,nuts,chocolate,dough
- Output ingredients
- baked products,enrobed products,cookies,cakes
- Market info
- Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.
- Extrusion capability
- Single,double,and triple mass
- Oven Type
- DGF,Convection,Hybrid
- Cooling System
- Customizable cooling system
- Enrobing Options
- Full,partial,bottoming
- Automation Level
- PLC-controlled
- Product Handling
- Gentle handling of dough
- Changeover Time
- Easy changeover
- Capacity
- Scalable based on configuration
- Cleaning Method
- Not specified
- Depositing Accuracy
- High accuracy with inclusions
- Working mechanism
- Extrusion,Depositing,Enrobing,Baking
- Integrated steps
- Feeding,Baking,Cooling
- Changeover time
- Quick and Flexible
- Batch vs. continuous operation
- Batch / Modular Operations
- Automation level
- PLC Controlled
- Energy efficiency
- Optimized Heating,Cooling
- Product development capability
- High Flexibility with Alice™ Extruder
- Enrobing options
- Full,Partial,Bottoming
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact / Varies based on configuration
- Feed method
- Extruding (Alice™ extruder)
- Discharge method
- Cooling system with driving station
- Modular design
- Customizable with depositor/enrober modules
- Oven type
- DGF / Convection / Hybrid (Conny™ series)
- Extruder type
- Alice™ Extruder
- Installation size
- Requires specific setup (dependent on industrial space)
- Extruder type
- Alice™ extruder
- Oven type
- DGF / Convection / Hybrid (Conny™ series)
- Depositor integration
- Possible at tensioning station
- Enrober type
- Complimentary enrober after cooling section
- Mass depositing capability
- Single,double,triple mass depositing
- Cooling system
- Customizable based on product
- Control panel type
- Not specified