Versatile bakery production line

Enhance your bakery’s versatility with a production line that enables dynamic customization, whether you’re creating triple-layered cookies or chocolate-coated cakes. Optimize your processes with precision depositing and flexible enrobing options to meet diverse product demands efficiently.

Deposits, Bakes, and Enrobes Confectionery Products

The Aasted Bakery Line, featuring the Alice™ extruder and Conny™ oven, is engineered for precision in producing diverse bakery and confectionery products. This modular system supports complex processing with the ability to extrude, deposit, and enrobe, offering flexibility for industrial bakeries needing adaptable production lines. Utilizing advanced multi-mass depositing capabilities, it efficiently creates layered confections, including cookies with fruit, nut inclusions, and chocolate coatings. Designed for seamless integration, it ensures high-speed, continuous operations with customizable modules—ideal for small to large-scale productions. Available with a choice of materials and tailored configurations, it optimizes energy consumption with smart motor controls for eco-friendly performance. Compliance with industry standards underscores its commitment to quality and sustainability, bolstered by ease of cleaning and maintenance, ensuring minimal downtime and maximum operational efficiency.

Benefits

  • Enhances production flexibility with customizable modules tailored to specific product needs.
  • Boosts operational efficiency through high-speed, continuous processing.
  • Minimizes energy consumption with optimized motor control systems.
  • Facilitates multi-layer confection creation, expanding product development possibilities.
  • Provides easy cleaning and maintenance, reducing downtime and ensuring consistent output quality.

General


Applications
Cookies,Biscuits,Baked goods,Confectionery products,Chocolate-coated products,Cakes,Bakery products
End products
Customized baked delicacies,Fully enrobed baked goods,Chocolate chip biscuits,Partially enrobed confectionery items,Bottom-coated pastries,Hybrid baked chocolate products,Triple mass cookies,Nut-filled cookies,Cookie masses with fruit inclusions,Chocolate-coated cakes
Steps before
Dough Mixing,Ingredient Preparation
Steps after
Cooling,Enrobing,Cutting,Tray Handling,Packaging
Input ingredients
cookie masses,fruit,nuts,chocolate,dough
Output ingredients
baked products,enrobed products,cookies,cakes
Market info
Aasted is known for its expertise in manufacturing equipment for the chocolate, bakery, and confectionery industries, offering solutions like tempering, molding, and baking machinery with a strong reputation for innovation and quality.

Technical Specifications


Extrusion capability
Single,double,and triple mass
Oven Type
DGF,Convection,Hybrid
Cooling System
Customizable cooling system
Enrobing Options
Full,partial,bottoming
Automation Level
PLC-controlled
Product Handling
Gentle handling of dough
Changeover Time
Easy changeover
Capacity
Scalable based on configuration
Cleaning Method
Not specified
Depositing Accuracy
High accuracy with inclusions

Operating Characteristics


Working mechanism
Extrusion,Depositing,Enrobing,Baking
Integrated steps
Feeding,Baking,Cooling
Changeover time
Quick and Flexible
Batch vs. continuous operation
Batch / Modular Operations
Automation level
PLC Controlled
Energy efficiency
Optimized Heating,Cooling
Product development capability
High Flexibility with Alice™ Extruder
Enrobing options
Full,Partial,Bottoming

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact / Varies based on configuration
Feed method
Extruding (Alice™ extruder)
Discharge method
Cooling system with driving station
Modular design
Customizable with depositor/enrober modules
Oven type
DGF / Convection / Hybrid (Conny™ series)
Extruder type
Alice™ Extruder
Installation size
Requires specific setup (dependent on industrial space)

Custom Options


Extruder type
Alice™ extruder
Oven type
DGF / Convection / Hybrid (Conny™ series)
Depositor integration
Possible at tensioning station
Enrober type
Complimentary enrober after cooling section
Mass depositing capability
Single,double,triple mass depositing
Cooling system
Customizable based on product
Control panel type
Not specified