Tablet press for multi-layer and dry-coated tablets

Optimize your tablet production with high-speed multi-layer pressing and integrated quality inspection, ensuring consistent and precise tablet formation for complex formulations.

Presses, Mixes, and Inspects Multi-layer Tablets

The tablet press machine, represented by AUSTAR as the agent for KIKUSUI, offers revolutionary capabilities for the production of single, bi-layer, triple-layer, and dry-coated tablets. Engineered for the pharmaceutical and biotechnology industries, it features high pressure and rotation speed capabilities, facilitating efficient, continuous operations. The machine stands out due to its cantilever rotary table and unique control system that ensures precise pressing processes. Equipped with a 360° lamp-inspection system, it integrates seamlessly into production lines for online tablet appearance inspection. Processors will appreciate the pressure monitoring and single tablet rejection functions, designed to ensure the highest quality standards. Available with dust-proof and oil prevention measures, this tablet press supports complex tablet pressing techniques, including OER3-OEB5 high containment solutions. Fully compliant with GMP and FDA standards, it provides pharmaceutical manufacturers with reliability, coupled with ease of maintenance and integration into existing systems.

Benefits

  • Enhances production efficiency with high-speed, continuous tablet pressing.
  • Ensures product quality with integrated real-time inspection and single tablet rejection.
  • Minimizes contamination risks with robust dust and oil prevention systems.
  • Adapts to complex tablet designs, supporting a wide range of formulations.
  • Meets stringent industry regulations with full GMP and FDA compliance.

General


Applications
Triple-layer tablets,Pharmaceutical tablets,Bi-layer tablets,Dry-coated tablets,Complex tablets
End products
Enteric-coated dry-coated tablets,Effervescent complex tablets,Multivitamin bi-layer tablets,Aspirin tablets,Extended-release triple-layer tablets
Steps before
Powder weighing and mixing,Continuous mixing
Steps after
360° lamp-inspection,Online tablet appearance inspection,High containment application
Input ingredients
powder,solid ingredients,active pharmaceutical ingredients,excipients
Output ingredients
single-layer tablets,bi-layer tablets,triple-layer tablets,dry-coated tablets,complex tablets
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Compression force
High pressure
Rotation speed
High rotation speed
Automation
Unique control system
Tablet pressing type
Single-layer,Bi-layer,Triple-layer,Dry-coated
Inspection equipment
360° lamp-inspection
Rejection function
Pressure monitoring single tablet rejection
Dust-proof capability
Yes
Oil prevention capability
Yes
Complex tablet pressing technique
Release technique

Operating Characteristics


Tablet Pressing Technique
Single-layer/Bi-layer/Triple-layer/Dry-coated
Rotation Speed
High
Pressure Level
High
Control System
Unique
Tablet Rejection System
Pressure Monitoring Single Tablet Rejection
Dust and Oil Prevention
Dust-proof and Oil Prevention Measures
Changeover for Complex Tablets
Bi-layer/Triple-layer/Dry-coated Complex Tablet Pressing
Inspection Integration
360° Lamp-Inspection for Online Tablet Appearance

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Tablet layer types
Single-layer,Bi-layer,Triple-layer,Dry-coated
Tablet rejection
Single tablet rejection function
Complex tablet techniques
Complex tablet pressing (release) technique
Containment level
OER3-OEB5 high containment

Physical Characteristics


Machine shape
Cantilever rotatory table

Custom Options


Tablet Layer Capabilities
Single-layer,Bi-layer,Triple-layer,Dry-coated
Table Design
Cantilever rotatory table