Hot water stretching and molding unit for cheese production

Revolutionize your cheese manufacturing process with a compact unit that precisely stretches and molds various curd cheese types, enhancing production efficiency for mozzarella, pizza cheese, and more, ensuring consistent quality and customizable output for innovative dairy creations.

Processes and Molds Stretch Curd Cheeses

The GEA MINICOMPACT system offers a versatile hot water stretching and molding solution for stretch curd cheese production, ideal for small dairies and R&D setups. This compact unit combines the processes of stretching, molding, cutting, mixing, and pressing in a single, efficient system. It leverages a rotary disk cutter with adjustable knives, capable of handling up to 100 kg/h, producing various cheese types like mozzarella, pizza cheese, and burrata. The system’s batch operation is supported by manual controls for precise hot water temperature management, ensuring optimal processing conditions for diverse cheese textures.

Designed with stainless steel AISI 304 and featuring Teflon-coated components, the MINICOMPACT boasts durability and hygiene, equipped with mechanical and electromechanical protections for operator safety. Its integrated steam inlet option allows steam stretching, broadening its application range. The unit’s servo-motor drives and mechanical speed variators enable accurate control of feeding augers and molding drums, facilitating seamless integration into cheese production lines. The incorporation of hot water jackets maintains consistent temperatures, while multiple inspection points ensure easy cleaning and compliance with stringent hygiene standards. Whether for pilot production or small-scale manufacturing, the MINICOMPACT provides reliable, configure-to-order cheese production capabilities.

Benefits

  • Streamlines production by integrating stretching, molding, and pressing processes in a single unit.
  • Precise temperature control enhances product quality across various cheese textures.
  • Durable, hygienic design minimizes maintenance and cleaning time.
  • Ensures operator safety with built-in mechanical and electromechanical protections.
  • Versatile application, suitable for a wide range of cheese types and production scales.

General


Applications
Stretch curd cheeses,Dairy products,Cheese,Mozzarella
End products
Burrata,String cheese,Pizza cheese,Scamorza,Bocconcini,Provolone,Mozzarella balls
Steps before
Curd Cutting,Preparation of Curd
Steps after
Molding,Pressing,Cooling,Packaging
Input ingredients
curd,hot water,steam
Output ingredients
stretch curd cheeses,mozzarella,pizza-type cheeses
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Batch size
Up to 100 kg/h
Capacity
100 kg/h
Molding weight range
5 g to 1 kg
Material
Stainless steel AISI 304
Automation
Servo-motor drives
Pressure control
Manual micrometer valve
Temperature control
Hot water jackets

Operating Characteristics


Working Mechanism
Hot Water Stretching,Molding
Integrated Steps
Curd Dicing,Stretching,Molding
Batch vs. Continuous Operation
Batch
CIP/SIP
CIP
Automation Level
Servo-motor drives,Manual control of hot water
Cleaning Method
CIP

Material Compatibility


Corrosion resistance
Stainless steel AISI 304
Cleanability
Hygienic design with wide curvature in corners
Abrasion resistance
Teflon coating on augers and mixing arms

Custom Options


Control panel type
Manual micrometer valve
Molding unit type
Spherical / Cylindrical
Stretching method
Steam / Hot Water
Material used
Stainless steel AISI 304
Coating used
Teflon coating on augers and mixing arms
Customization for cheese size
5 g to 1 kg