Bench-top piston filler for liquid and semi-dense products
Optimize your filling precision with a versatile piston filler, perfect for efficiently handling both liquid and semi-dense products across various production lines.
Fills and Doses Liquid and Dense Products
The Doselite from Tenco is a versatile bench-top pneumatic piston filler designed to meet the diverse needs of industries such as food, cosmetics, chemicals, and pharmaceuticals. This equipment stands out for its ability to handle a wide range of product viscosities, from liquids to dense pastes, ensuring precise dosing and filling operations. Utilizing a volumetric piston mechanism, the Doselite maintains consistency and accuracy, critical for applications ranging from sauces and syrups to creams and gels.
Compact and efficient, the Doselite integrates seamlessly into semi-automatic production lines, featuring pneumatic operation that eliminates the need for electrical connections. It supports production capacities of up to 400 jars per hour, with customizable settings allowing adjustment of fill volume and speed to suit specific operational requirements. Constructed from AISI 316 stainless steel, it offers exceptional corrosion resistance and is suitable for food-grade and pharmaceutical environments, adhering to rigorous standards.
Enhanced by a suite of accessories, including anti-drip kits and heating systems, the Doselite can be tailored to various production challenges, such as maintaining product temperature or minimizing waste. Easy to disassemble and clean, it facilitates thorough cleaning cycles and minimal downtime. Optional pneumatic improvements and configurations further allow adaptation to your particular application needs, ensuring both efficiency and productivity in your filling processes.
Benefits
- Ensures precise dosing to minimize waste and improve product consistency.
- Adaptable to a broad range of product viscosities, enhancing production flexibility.
- Pneumatic operation eliminates electrical hazards, promoting safety in wet environments.
- Quick disassembly design reduces cleaning time, ensuring high hygiene standards.
- Customizable configuration meets varied production requirements efficiently.
- Applications
- Sauces,Gels,Oils,Cosmetics,Nail polishes,Mascaras,Chemicals,Meat sauces,Scrubs,Varnishes,Yogurt,Syrups,Liquid foundations,Pet food,Perfumes,Shampoos,Lip glosses,Solvents,Food products,Resins,Paints,Creams,Pharmaceuticals,Veterinary products,Beverages,Ketchup,Jams,Pesto,Mayonnaise,Masks,Pastes,Glues
- End products
- Argan oil,Cherry lip gloss,Greek yogurt,Rose perfume,Charcoal face mask,Exfoliating scrub,Anti-aging serum,Coconut shampoo,Medicated pet shampoo,Wall plaster paste,Epoxy resin,Orange juice,Aioli sauce,Chicken gravy for pets,Strawberry jam,Acrylic paint,Wood adhesive,Bolognese sauce,Facial cream,Polyurethane varnish,Waterproof mascara,Matte nail polish,Ethanol,Hair gel,Basil pesto,Liquid foundation spf 20,Cough syrup,Tomato ketchup
- Steps before
- Mixing,Emulsification,Grinding,Heating,Product preparation
- Steps after
- Filling,Packing,Labeling,Sterilization,Capping
- Input ingredients
- liquids,semi-dense products,dense products,sauces,jams,pesto,meat sauce,yoghurt,mayonnaise,ketchup,pet food in cream or sauce,solvents,paints,varnishes,pastes,resins,glues,creams,perfumes,nail polishes,gels,shampoos,scrubs,oils,masks,liquid foundations,mascaras,lip glosses,syrups,preparations for pharmaceutical and veterinary use
- Output ingredients
- packaged liquids,packaged semi-dense products,packaged dense products,filled jars,filled bottles,filled cans,filled trays,filled bags
- Market info
- Production Capacity
- 350–400 jars per hour
- Max Air Consumption (6 bar)
- 30 l/m for 40 cc - 100 cc and 250 cc models
- Max Air Consumption (6 bar)
- 90 l/m for 380 cc - 680 cc and 1300 cc models
- Power Supply
- Pneumatics
- Dimensions (40,100,250 cc model)
- 780 X 326 X 515 mm h
- Dimensions (380,680,1300 cc model)
- 846 X 326 X 565 mm h
- Dimensions (Trolley version)
- 813 X 500 X 1300 h
- Weight (40,100,250 cc model)
- 25 kgs
- Weight (380,680,1300 cc model)
- 35 kgs
- Weight (Wheeled model)
- 50 kgs
- Operating Pressure
- 4–6 bars
- Dosage Range
- 0-40 cc to 50-1500 cc
- Viscosity
- Maximum 50,000 cPs
- Operating Temperature
- Over 100 degrees
- Automation
- Pneumatic or brushless motor
- Working Mechanism
- Pneumatically operated volumetric dosing
- Automation Level
- Pneumatic manual/brushless motors
- Batch vs. Continuous Operation
- Batch
- Cleaning Method
- Easily washable and sanitizable
- Changeover Time
- Adaptable to various configurations
- Flexibility
- Customizable for specific needs
- Temperature Control
- Heating systems for predefined temperatures
- Energy Efficiency
- Compressor driven,no electrical supply
- Integration Capability
- Automated production line integration
- CIP/SIP
- CIP compatible
- Corrosive resistance (e.g. acids)
- AISI 316 stainless steel
- Cleanability
- Disassemblable for effective cleaning
- Density/particle size
- Handles liquids and dense products with suspended pieces
- Viscosity
- Up to 50,000 cPs
- Foaming
- Anti-foam spouts available
- Container size
- From small jars to large jerry cans
- Product types
- Liquid,semi-dense,dense
- Suspended pieces
- Suitable for products with suspended pieces
- Container type
- Glass,plastic,metal,ceramic,paper
- FDA Materials
- AISI 316 stainless steel
- Food-Grade
- Yes (food-grade silicone and PTFE)
- Hygienic Design
- Yes
- Machine footprint
- Depends on model
- E.g.,40 cc model
- 780 X 326 X 515 mm h
- Weight
- 25 kgs to 50 kgs depending on model
- Positioning
- On bench or trolley
- Material
- AISI 316 stainless steel
- Pneumatic Operation
- Yes,compressed air system required
- Discharge method
- Dosing pistons
- Control type
- Pneumatic / Brushless motors
- Integration possibilities
- Bench,low trolley,high trolley,automated lines
- Dosing position
- Top or bottom
- Base configuration
- Bench or trolley
- Temperature control
- Heating systems available
- Nozzle configuration
- Bottom fill,anti-drip