Sterilisable isolator workstation for aseptic containment

Ensure precise contamination control and sterile conditions during pharmaceutical manufacturing with our robust isolator workstation, designed to enhance safety and maintain product integrity throughout the formulation and packaging processes.

Facilitates Fermentation and Filtration Operations

The Biopharmaceutical Fermentation and Filtration System is engineered to optimize your biopharmaceutical production line, integrating seamlessly into existing operations. This system uses cutting-edge ultrafiltration and bioreactor technology for efficient separation and purification, essential for producing high-purity monoclonal antibodies, insulin, and other biopharmaceuticals. With a robust design capable of continuous or batch operation, it supports diverse product types, including liquids and powders, while maximizing throughput. The system is PLC-controlled, allowing for high precision and remote monitoring to enhance process efficiency. Constructed with corrosion-resistant stainless steel, it meets stringent GMP and FDA standards, ensuring compliance and quality in your pharmaceutical manufacturing processes. Moreover, the system includes a CIP (Cleaning in Place) feature for straightforward maintenance and reliability over time. Customizable to your specific needs, it offers various material options and settings, backed by comprehensive engineering support.

Benefits

  • Enhances product purity with efficient fermentation and filtration capabilities.
  • Reduces operational costs through energy-efficient design and variable-speed control.
  • Ensures compliance with GMP and FDA standards for pharmaceutical production.
  • Minimizes contamination risk with integrated CIP system for easy cleaning.
  • Offers flexible customization to meet specific production requirements and capacities.

General


Applications
Liquid formulations,Pharmaceutical tablets,Fine chemicals,Pharmaceutical powder,Biopharmaceuticals
End products
Heparin,Insulin,Monoclonal antibodies,Cough syrup,Esomeprazole tablets,Paracetamol tablets,Saline solution,Ibuprofen,Metformin
Steps before
Purification,Drying,Mixing,Emulsification,Filtering,Grinding
Steps after
Sterilization,Packing,Coating,Tablet Pressing,Filling,Inspection
Input ingredients
raw materials,chemical powders,pharmaceutical ingredients,water for injection (WFI),purified water (PW),microspheres,soft gels,tablets,animal bedding,cell culture media
Output ingredients
biopharmaceutical products,finished pharmaceuticals,sterile formulations,filtered bioprocess fluids,compressed air,humidity-controlled samples,freeze-dried materials,coated tablets,biosafety equipment
Market info
Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.

Technical Specifications


Heat Exchanger Type
Plate / Shell and tube
Automation Level
PLC-controlled
Filtration Method
Ultrafiltration / Depth / Poison-removal
Chromatography Type
Liquid / Gas
Fermentation Capacity
Small / Large scale
Panel System Thickness
50mm / 150mm
Powder Processing Equipment
Twin-screw Extruder / Roller Compactor
Coating Method
Microspheres / Soft Gel
Clean Room Classification
HVAC System with VHP Decontamination
Freeze Dryer Type
Lab / Industrial
Sterilization Indicator Type
Chemical / Biological
Packaging System Type
Cold Chain / Flexible
Sterilizer Type
GMP / Laboratory
Sterile Filling Speed
Variable depending on configuration
Cleaning Method
CIP / SIP
Mixing System Type
Open-Top / Closed
Contamination Control Product
Isopropanol / Quaternary Disinfectants

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Powder flowability
Good/Moderate/Poor

Physical Characteristics


Tank shape
Cylindrical / Rectangular
Tank size
50–1000 L
Footprint size
2x2 m / 3x3 m
Feed method
Gravity / Pump
Discharge method
Valved / Chute
Control panel type
Touchscreen / Button

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA / DCS
Scalability
Upgradable modules
Footprint size
Compact / Standard
Material options
Stainless steel,Polypropylene
Color options
RAL colors