Cow bedding screw press separator
Efficiently transform cow manure into valuable green bedding with this advanced screw press separator, designed for continuous operation and high separation efficiency, ensuring optimal material handling and cost reduction in livestock management.
Separates Liquids from Solids in Manure and Digestate
The SEPCOM Bedding Screw Press Separator from SAVECO is an advanced solution for livestock breeders and biogas plant operators seeking efficient solids-liquid separation in cow manure and digestate. This equipment features a self-adjusting pneumatic pressor and a compensator hopper tank, ensuring a constant separation process. It operates by using a conveyor screw system to mechanically compress and separate the liquid from the solid component of the material. Applications include generating high-quality compost bedding, green bedding material, and fertilizer base, with a focus on manure treatment and biogas production. The unit processes up to 20 cubic meters per hour and maintains a dry solids content of over 34%. Fully automated, it integrates seamlessly into existing processing lines and is suitable for continuous operation. Constructed with a stainless steel casing, the separator is designed for durability and corrosion resistance. Configurable with screen basket slot sizes ranging from 0.75 to 0.90 mm, the SEPCOM Bedding Separator provides substantial savings on bedding material and overall maintenance costs, with affordable spare parts and minimized assembly time.
Benefits
- Minimizes operational costs by reducing bedding material usage.
- Enhances product quality with consistent dry solids output.
- Lowers maintenance needs through wear-resistant components.
- Supports continuous operation with automated control and self-adjusting mechanisms.
- Offers environmental compliance by efficiently processing manure into usable by-products.
- Applications
- Digestate,Manure treatment,Biogas equipment,Cow manure,Livestock bedding,Cow bedding
- End products
- Green bedding material,Separated cow manure,Biogas substrate,Compost bedding,Separated digestate,Fertilizer base
- Steps before
- Manure Collection,Digestate Collection,Pre-Screening
- Steps after
- Bedding Material Preparation,Dry Matter Utilization,Wastewater Management
- Input ingredients
- cow manure,digestate,raw material
- Output ingredients
- separated solid,separated liquid,green bedding material,dry solids,liquid phase
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.
- Hydraulic Throughput
- Max 20 m³/h
- Dry Matter for Separated Solid
- >34%
- Dry Matter for Separated Liquid
- < 5%
- Material Transport Method
- Screw Conveyor
- Control Unit Operation
- Automated
- Screen Basket Slot Size
- 0.75 to 0.90 mm
- Working mechanism
- Screw press solids-liquid separation
- Automation level
- Full control unit for all devices
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Manual / CIP
- Energy efficiency
- Significant cost reduction on bedding material
- Adjustable counter pressure
- Self-adjusting pneumatic pressor
- Material handling
- Conveyor screw with screen basket
- Hydraulic throughput
- Max 20 m³/h
- Dryness control
- Automatic operation based on raw material
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cleanability
- Easy to clean,stainless steel
- Frame material
- Stainless steel
- Control unit
- Full control unit / Easy control unit
- Screen basket slot sizes
- 0.75 to 0.90 mm
- Counter-pressure adjustment
- Self-adjusting pneumatic