Pita bread production system

Streamline flatbread production by reducing dough resting time with a layered resting conveyor and ensure consistent texture using precision sheeting and cutting technology—ideal for high-capacity bakery operations seeking efficiency and quality.

Processes and Shapes Dough into Flatbreads

The PT-5000 from ANKO Food Machine Co., Ltd. is a versatile automated production line solution crafted for industrial bakeries and ethnic food manufacturers aiming to enhance their pita bread and flatbread offerings. This machine excels in replicating traditional manual processes with a focus on artisanal quality, employing a unique combination of cutting, sheeting, pressing, and resting to produce consistent, high-quality products. It accommodates a diverse array of end-products such as Arabic bread, Chapati, and Paratha, with a robust processing capacity of up to 6,000 pieces per hour. Integrating seamlessly with existing production lines, the PT-5000 features PLC-controlled operations and the potential for full automation in tandem with tunnel ovens and cooling systems. Its highly efficient design reduces resting time and increases throughput, while the modular components offer flexibility with varying dough sizes. Constructed from durable materials, the machine supports easy cleaning and maintenance, ensuring long-term operational efficiency.

Benefits

  • Enhances production efficiency with high-speed operation of up to 6,000 pieces per hour.
  • Maintains artisanal product quality while scaling up production.
  • Reduces dough resting time with advanced layered resting conveyor technology.
  • Offers flexibility in product variety through adjustable roller cutter sizes.
  • Seamlessly integrates with existing baking and cooling systems for fully automated production.

General


Applications
Ethnic foods,Snacks,Flatbreads,Sweets,Bakery products
End products
Chapati,Arabic bread,Cheese spring roll,Pineapple cake,Paratha,Sambousek,Pita bread,Kibbi mosul pastry
Steps before
Dough Preparation,Dough Mixing,Dough Resting
Steps after
Baking,Cooling,Packing
Input ingredients
dough,flour,water,yeast
Output ingredients
pita bread,leavened flatbread,Arabic bread
Market info

Technical Specifications


Dimensions
13,000 (L) x 1,600 (W) x 2,530 (H) mm
Power
18.75 kW
Capacity
6,000 pcs/hr (based on diameter of 24 cm)
Product weight
70 - 115 g
Product diameter
18,20,24,28,30 cm
Product thickness
1 - 3 mm
Weight (net)
6,510 kg
Automation
Fully automatic production line

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Automation level
Manual / PLC / SCADA
Energy efficiency
0.5–2 kWh/kg moisture
Changeover time
Smooth and quick
CIP/SIP
Manual / Semi-automatic
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Dough resting time
Short

Physical Characteristics


Machine Footprint
13,000 (L) x 1,600 (W) x 2,530 (H) mm
Weight (net)
6,510 kg
Product Diameter
18,20,24,28,30 cm
Product Thickness
1 - 3 mm
Control Panel Type
PLC-controlled
Discharge Method
Automatic discharge

Custom Options


Control panel type
Touchscreen / PLC interface
Integration possibilities
Compatible with tunnel oven and cooling system
Roller cutter sizes
18,20,24,28,30 cm
Resting time adjustment
Adjustable conveyor settings
Production line configuration
Fully automatic setup with additional modules