Pita bread production system
Streamline flatbread production by reducing dough resting time with a layered resting conveyor and ensure consistent texture using precision sheeting and cutting technology—ideal for high-capacity bakery operations seeking efficiency and quality.
Processes and Shapes Dough into Flatbreads
The PT-5000 from ANKO Food Machine Co., Ltd. is a versatile automated production line solution crafted for industrial bakeries and ethnic food manufacturers aiming to enhance their pita bread and flatbread offerings. This machine excels in replicating traditional manual processes with a focus on artisanal quality, employing a unique combination of cutting, sheeting, pressing, and resting to produce consistent, high-quality products. It accommodates a diverse array of end-products such as Arabic bread, Chapati, and Paratha, with a robust processing capacity of up to 6,000 pieces per hour. Integrating seamlessly with existing production lines, the PT-5000 features PLC-controlled operations and the potential for full automation in tandem with tunnel ovens and cooling systems. Its highly efficient design reduces resting time and increases throughput, while the modular components offer flexibility with varying dough sizes. Constructed from durable materials, the machine supports easy cleaning and maintenance, ensuring long-term operational efficiency.
Benefits
- Enhances production efficiency with high-speed operation of up to 6,000 pieces per hour.
- Maintains artisanal product quality while scaling up production.
- Reduces dough resting time with advanced layered resting conveyor technology.
- Offers flexibility in product variety through adjustable roller cutter sizes.
- Seamlessly integrates with existing baking and cooling systems for fully automated production.
- Applications
- Ethnic foods,Snacks,Flatbreads,Sweets,Bakery products
- End products
- Chapati,Arabic bread,Cheese spring roll,Pineapple cake,Paratha,Sambousek,Pita bread,Kibbi mosul pastry
- Steps before
- Dough Preparation,Dough Mixing,Dough Resting
- Steps after
- Baking,Cooling,Packing
- Input ingredients
- dough,flour,water,yeast
- Output ingredients
- pita bread,leavened flatbread,Arabic bread
- Market info
- Dimensions
- 13,000 (L) x 1,600 (W) x 2,530 (H) mm
- Power
- 18.75 kW
- Capacity
- 6,000 pcs/hr (based on diameter of 24 cm)
- Product weight
- 70 - 115 g
- Product diameter
- 18,20,24,28,30 cm
- Product thickness
- 1 - 3 mm
- Weight (net)
- 6,510 kg
- Automation
- Fully automatic production line
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Changeover time
- Smooth and quick
- CIP/SIP
- Manual / Semi-automatic
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Dough resting time
- Short
- Machine Footprint
- 13,000 (L) x 1,600 (W) x 2,530 (H) mm
- Weight (net)
- 6,510 kg
- Product Diameter
- 18,20,24,28,30 cm
- Product Thickness
- 1 - 3 mm
- Control Panel Type
- PLC-controlled
- Discharge Method
- Automatic discharge
- Control panel type
- Touchscreen / PLC interface
- Integration possibilities
- Compatible with tunnel oven and cooling system
- Roller cutter sizes
- 18,20,24,28,30 cm
- Resting time adjustment
- Adjustable conveyor settings
- Production line configuration
- Fully automatic setup with additional modules