Capsule filling and sealing for lab purposes

Streamline your lab-scale coffee capsule production with a compact solution designed for precise filling and sealing, ensuring consistent quality and efficiency in your experimental batches.

Fills and Seals Coffee Capsules

The SB1 Lab from IMA Coffee is a compact rotary capsule filling and sealing machine designed for lab-scale operations. This equipment excels in precision dosing and sealing of Nespresso-compatible capsules, allowing versatile production of single-serve espresso, compostable, and aluminum coffee pods. The ergonomic design facilitates easy maintenance and cleaning, thanks to the pull-out dosing system that minimizes downtime. The SB1 processes up to 25 capsules per minute, handling both manual and automatic capsule loading through an integrated de-stacking unit. Equipped with a nitrogen flushing option, it ensures product freshness by operating in a modified atmosphere. Constructed with attention to material compatibility, the SB1 Lab supports a variety of lid materials, including aluminum, filter paper, and compostable options, suitable for use in coffee, food, beverage, and packaging industries. Its rapid size changeovers and minimal maintenance needs make it ideal for coffee manufacturers and research labs looking to innovate and streamline small-batch production.

Benefits

  • Enhances lab-scale production efficiency with rapid capsule filling and sealing.
  • Minimizes downtime with quick size changeovers and easy maintenance.
  • Ensures product freshness with nitrogen flushing in a modified atmosphere.
  • Accommodates diverse capsule materials, supporting innovation in product offerings.
  • Reduces labor intervention through automated capsule de-stacking and loading.

General


Applications
Lab scale capsule production,Coffee capsules,Nespresso compatible capsules
End products
Aluminum coffee capsules,Compostable coffee pods,Nespresso originalline coffee capsules,Single-serve espresso capsules,Private-label coffee pods
Steps before
Grinding,Roasting,De-stacking,Manual Feeding
Steps after
Packing,Sealing
Input ingredients
Nespresso compatible capsules,plastic capsules,aluminum capsules,compostable capsules,aluminum film,micro perforated lid,filter paper lid,triplex coupled lid,PP lid,compostable lid
Output ingredients
filled capsules,sealed capsules
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Production speed (capsules/min)
up to 25
Power consumption (kW)
2
Machine weight (kg)
600
Nitrogen consumption (Nl/min)
250
Compressed air consumption (Nl/min)
380
Compressed air pressure (bar)
6
Capsule filler type
Rotary
Capsule compatibility
Nespresso
Material of capsules
Plastic,Aluminum,Compostable
Top lid materials
Aluminum film,Micro perforated,Filter paper,Triplex coupled,PP,Compostable
Automation
Manual and Automatic de-stacking

Operating Characteristics


Automation level
Manual / PLC / Automatic de-stacking
Batch vs. continuous operation
Batch
Changeover time
Fast changeover for different capsule materials (plastic,aluminum,compostable)
Cleaning method
Manual / Easy cleaning with great accessibility
Energy efficiency
2 kW
Production speed
Up to 25 capsules per minute

Material Compatibility


Plastic Compatibility
Nespresso Compatible
Aluminum Compatibility
Nespresso Compatible
Compostable Material Compatibility
Nespresso Compatible
Top Lid Compatibility
Aluminum film,Micro perforated,Filter paper,Triplex coupled,PP,Compostable lid

Product type Characteristics


Capsule closure type
Aluminum film / Micro perforated / Filter paper / Triplex coupled / PP / Compostable lid

Physical Characteristics


Compact footprint
Extremely compact
Machine weight
600 kg
Machine layout
Rotary
Capsule types handled
Nespresso compatible,plastic,aluminum,and compostable
Feeding method
Manual and automatic de-stacking

Custom Options


Compact footprint
Extremely compact rotary machine
Material compatibility
Plastic,aluminum,and compostable capsules
Changeover capability
Very fast size changeover for various capsule types
Control panel type
Ergonomic design for easy maintenance
Lid Sealing Options
Aluminum film,micro perforated,filter paper,triplex coupled,PP,and compostable lid