Automatic biscuit sandwiching equipment for high-volume production
Optimize your biscuit production line with high-speed sandwiching technology, enabling efficient and consistent creation of cream-filled cookies and crackers while maximizing throughput.
Produces and Assembles Sandwich Biscuits and Crackers
The SAMA 4 from IMA Group is an advanced sandwiching machine engineered for high-speed production of cream-filled biscuits and crackers. Utilizing integrated servo-driven wire cut technology, it ensures precise cream dosing for consistent product quality. Capable of handling up to 3,000 units per minute with its four-lane operation, the SAMA 4 easily adapts to large production capacities while maintaining efficiency. It seamlessly integrates with existing production lines through its range of collection systems, including rows multipliers, rotary and penny stackers, and exit conveyor belts. The machine’s automation and continuous operation make it ideal for food manufacturers seeking to enhance throughput and maintain high standards in their packaging and processing operations. Its robust design supports easy cleaning and maintenance, contributing to reduced downtime and increased productivity.
Benefits
- Maximizes production efficiency, producing up to 3,000 units per minute.
- Ensures consistent product quality with precise, servo-driven cream dosing.
- Integrates effortlessly into existing lines, enhancing overall workflow.
- Reduces downtime with easy cleaning and maintenance access.
- Supports diverse biscuit and cracker types, expanding product offerings.
- Applications
- Crackers,Sandwich biscuits
- End products
- Peanut butter crackers,Chocolate sandwich cookies,Cream-filled biscuits,Cheese crackers,Vanilla cream sandwich biscuits
- Steps before
- Dosing,Pressing
- Steps after
- Packing,Cartoning,Case packing,Palletizing
- Input ingredients
- biscuit,cracker,cream
- Output ingredients
- sandwich biscuits,sandwich crackers
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Production Capacity
- 1,400-1,500 sandwich biscuits/min (SAMA 2)
- Production Capacity
- 2,800-3,000 sandwich biscuits/min (SAMA 4)
- Automation
- Automatic electronic
- Dosing Method
- Servo-driven wire cut technology
- Reel Length
- 70-79 mm (Inner diameter)
- Reel Width
- 350/500 (opt) / 650 mm (box motion)
- Reel Max Weight
- 25 kg
- Working mechanism
- Automatic electronic
- Integrated technology
- Servo-driven wire cut
- Batch vs. continuous operation
- Continuous
- Production rate
- 2800–3000 sandwich biscuits per minute
- Lanes
- Four lanes (SAMA 4)
- Flexibility
- Variety of collection systems
- Automation level
- High automation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type
- Sandwich biscuits or crackers
- Machine footprint
- N/A
- Lanes
- Four lanes
- Production capacity
- 2,800–3,000 sandwich biscuits/min
- Film reel dimensions
- Length
- External diameter
- up to 380 mm
- Reel width
- 350/500 (opt) / 650 (box motion)
- Max reel weight
- 25 kg
- Discharge method
- Exit conveyor belts,rotary and penny stackers
- Control panel type
- Electronic
- Lanes available
- Two lanes / Four lanes
- Integration possibilities
- Conveyor belts,Rotary and penny stackers