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Maker - Product Challenge

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Changemakers

Industrial Wrapping Machines

Stretch wrappers enclose a single or multiple product units in one or more layers of plastic wrapping film for the purpose of protecting, sealing, or consolidating the product. Choosing the right equipment depends on the type of product, the primary product packaging, and the main purpose of wrapping the product.

Industrial stretch wrappers

Shrink wrapping is used to protect your products from the elements and assure anti-tampering. The packaging technique involves covering the items in a polymer plastic overwrap and passing them through a heat tunnel causing the film to contract and seal tightly around the processed objects in a uniform manner. Printed film also makes wrappers ideal to communicate your brand.

Shrink wrappers

Shrink Sleeve Systems

lareka_flexible-chocolate-tablet-wrapping-machine_picture

Lareka_Flexible chocolate tablet wrapping machine_picture

You can’t buy happiness, but you can buy chocolate; that’s basically the same thing. We were not surprised to discover that chocolate - to be specific, cocoa beans – was so valuable that it was used as a currency in Mayan times. When making chocolate, cocoa beans need to be dried, fermented, and roasted before using chocolate making equipment to turn them into your favorite chocolate product.

Chocolate

A beverage is any kind of liquid or drink, usually other than water, made for human consumption. Beverages are further classified into two categories: alcoholic beverages and non-alcoholic beverages. Alcoholic beverages refer to liquids that contain 1% to 75% of liquor and are produced by fermentation such as wine, beer, or distillation such as vodka, rum, tequila. Non-alcoholic beverages are drinks that don’t have any liquor such as tea, coffee, fruit juices, soft drinks, and carbonated beverages. They can be produced premix or postmix, depending on the setup of your production line.

Beverages

Spreads

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

Among all dosage forms in use today, tablets constitute the most common one. They are pharmaceutical solid dosage forms containing active ingredients and excipients such as diluents, binders, glidants, and lubricants. Using tablet making equipment, these solid dosage forms are made by compression of granules or powder blends and then shaped by molding.

Tablets

Parenteral preparations refer to drugs using non-oral means of administration. Injectables, such as needles and syringes, are used to deliver a drug into the systemic circulation directly in the veins, muscles, under the skin, or in the tissue.

These parenteral formulations are pharmaceutical dosage forms that have strict regulations on being sterile, pyrogen-free, and free from visible particulate matter including reconstituted sterile powders. Solutions, suspensions, emulsions, and gels with APIs intended for administration by injection are usually supplied in vials, ampoules, pre-filled syringes, or pens to facilitate ease of use.

Injectables

According to a legend, Cleopatra soaked her sails in her perfume so that Mark Antony could smell her ships before they arrived. This is to say that, from soaps and shampoos to perfumes, conditioners and pomades, cosmetics have always been highly valued and used for their properties of aesthetic enhancement. Cosmetics are a broad class of topical agents applied for various purposes such as cleansing, protecting, beautifying, or otherwise altering your appearance. As a result, a wide array of processing equipment is used in the cosmetics industry.

Cosmetics

Can it be said that we live in the Plastic age? Basically, yes. From pillows over toothbrushes, and packaging to utensils, plastic is a widely used material in our day-to-day lives. But what is it? Plastics are synthetic or semi-synthetic materials built of polymers that are easily shaped into various structures with the help of plastic processing equipment such as extruders and molders.

Plastics

Synthetic fertilizers are made of nitrogen, phosphorus and potassium and are often produced as dry pellets or soluble product.

Synthetic fertilizer

Our food chain starts in the soil, growing crops and livestock. But between the fields and the stores, there is a line of industrial food processing equipment. Processes may be as minimalistic as cleaning fruit and as complex as homogenizing milk alternatives made from pressed legumes. In each case, processing technology is an important link in the food production chain.

Food

We continuously talk to suppliers of feed processing technologies that have important know-how on how to create the smarter, better, and greener feed products we need to kickstart a better tomorrow. Are you into making animal feed or pet food and looking for ways to improve your production process? Let’s navigate the world of feed production technologies together!

Feed

A cheeseboard demonstrates the different possibilities that milk and dairy can take. There are hundreds of recognized cheese recipes worldwide, but the main ingredients remain the same: milk, fermenters, salt, and time. Cheese manufacturers combine these elements to craft unique flavors, aromas, and textures. Advanced cheese making equipment provides better control over these elements to create ever more diverse cheeseboards.

Cheese

Packaging Formats

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Continuous

Industrial

In today's dynamic manufacturing environment, optimizing speed and efficiency in wrapping tissue rolls is imperative. Traditional wrapping methods often struggle to keep pace with modern production demands, leading to bottlenecks and inefficiencies.
<h2>Enhance productivity with continuous motion transfer</h2>
The WRAP250 by IMA is a high-speed wrapper for single to multi-roll tissue products, designed to surpass traditional format-change technologies. One of its key features is the Smart Overhead trolley, which ensures continuous motion transfer during the folding process. The WRAP250's Never-Stop Technology checks roll configurations in real time, discarding and replacing non-compliant rolls without halting operations. This wrapper also supports both polyethylene film and heat-sealable paper, offering flexibility in material usage for eco-friendly packaging. The WRAP250 can wrap up to 250 packs per minute and accommodates rolls with diameters ranging from 90 mm to 240 mm and widths from 90 mm to 610 mm.

High-speed wrapping solution for tissue rolls

Folding

Complex processes call for continuous tracking and monitoring systems that help you to keep the manufacturing operation under control. The technology analyzes the components in the production phase for divergence in behavior or changes in conditions. Based on advanced software applications, monitoring platforms make sure that your products satisfy the quality criteria while they are being developed.

Monitoring

Wrapping

solid

When handling diverse packaging configurations for bathroom tissue and household towels, achieving both high performance and flexibility is paramount. Traditional systems often struggle with switching between different pack formats and materials, leading to inefficiencies and increased downtime.
<h2>Handles single and multi-roll configurations efficiently</h2>
The UNIVERSA by IMA Group is a versatile wrapping solution designed to accommodate various packaging formats for bathroom tissue and household towel rolls. It can handle single to multi-roll configurations using any flexible plastic or paper material. Operating at speeds of up to 220 packs per minute, UNIVERSA is equipped with features such as a four-lane infeed conveyor, high-quality self-lubricating chains, and a sophisticated control panel for seamless operation and changeovers. The system includes a tutoring feature that guides operators step-by-step, ensuring efficient operation and minimal downtime. Additionally, it offers the capability to use twin bars for smooth product transfer and stores settings for quick, repeatable operations. This system meets the growing demand for eco-sustainable packaging materials with the ability to handle heat-sealable paper.

Flexible wrapping system for bathroom tissue and towels

Conveyor systems are used for moving materials from one location to another. Considerations for choosing a suitable industrial conveying system include the nature of the product, its physical state, the desired conveying rate, and sensitivity of the product to heat and mechanical shock. Conveying equipment is used in the food, pharmaceutical, chemical, biomass, and mineral industries to move materials around a warehouse as well as to transport bulk powders, granules, and grains for processing and filling. These types of systems are usually automated and there is a wide variety of solutions to choose when it comes to the type of conveyor. Types include screw, gravity, chain, roller and belt conveyors.

Conveying

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Weighing

In the packaging industry, efficient over wrapping is critical for securing products such as cartons, trays, and bundles. Handling thin and difficult films while maintaining speed and precision presents a significant challenge.
<h2>Automatic wrapping with versatile film compatibility</h2>
The A100 is an automatic over wrapping system from IMA Group designed to handle a variety of parallelepiped products like cartons and trays. It uses cellophane, PVC, PP, and other heat-sealable films from reels, requiring minimal maintenance due to its all-mechanical movements. The innovative film transport system addresses issues with difficult and thin films. Running at up to 100 cycles per minute, it offers excellent accessibility along with straightforward changeover procedures to enhance productivity. A range of optional modules, such as lateral sealing units, tear tape, and film printing units, further customize its performance. The flexibility in film types and tool-free size changeover with digital indicators make it suitable for various packaging needs.

Over wrapping solution for cartons and trays

Handling

In the food processing industry, efficiently dosing and wrapping products like butter, margarine, or fresh cheese can be challenging due to varying product consistency and the need for high-speed operation while maintaining filling accuracy.
<h2>Doses and wraps up to 300 packets per minute</h2>
The MULTIPACK 8600 from IMA Group is a high-efficiency system designed to dose and wrap pasty products with exceptional accuracy and speed. It features a double-cell mechanism and can produce up to 300 packets per minute, making it ideal for large-scale production. The machine offers flexible dosing capabilities within a range of 50 to 180 grams and ensures precision with a filling accuracy of s = 0.3 grams for quantities less than 180 grams. Utilizing energy-efficient motors, the system reduces power consumption by 10-30% while minimizing product waste. It supports various wrapping materials, including parchment paper and plastic-coated papers. Additionally, the unit includes an advanced dosing system with constant dosing times and photo-electric wrapper registration for wrappers with printed scanning marks. It's compatible with the CARTOMAT 8562/8563, enabling seamless integration for end-of-line cartoning tasks.

Dosing and wrapping solution for pasty products

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

In the food production industry, maintaining high output and precise control is crucial for products like butter and margarine. The need for accurate dosing and efficient wrapping becomes essential, particularly when faced with frequent size changes and stringent industry standards.
<h2>Achieve precise dosing and wrapping in minimal time</h2>
The MULTIPACK 7000 by IMA is a high-speed dosing and wrapping system designed specifically for butter and margarine. It features an integrated CIP (Clean-In-Place) cleanable dosing system and intelligent control technology, ensuring precise filling with an accuracy of 0.2 to 0.3 grams. Capable of producing up to 200 packets per minute, the system can handle filling weights ranging from 50 to 250 grams. Designed for flexibility, the MULTIPACK 7000 offers quick changeovers, with full adjustments taking less than 45 minutes. The machine employs servo-driven components for all critical operations, including dosing and wrapper feed, and uses corrosion-resistant materials in the filling area. The machine's control is managed via a PLC system by Allen Bradley with a touch screen interface. It can accommodate various wrapping materials like aluminum laminated foil, plastic-coated papers, and PE foil, making it suitable for diverse packaging needs.

High-speed dosing and wrapping for butter and margarine

In food production, particularly in dairy and edible fats, precision in dosing and efficient wrapping are critical for maintaining product integrity and operational efficiency. Challenges include achieving accurate portion sizes and ensuring the product is securely wrapped for distribution.
<h2>Precisely fill and wrap pasty products</h2>
The MULTIPACK 3000 by IMA is a single-cell system designed for filling and wrapping pasty products such as butter, margarine, and fresh cheese. This system offers an exceptional dosing range from 50 to 1000 grams with a high accuracy of s=0.3 g for Qn < 250 g. The flexible design allows for different folding options including brick, cube, rolls, round, and oval shapes. Notable features include servo-driven main drive, individual servo-drives for wrapping material feed, and options like CIP cleanable dosing unit and remote access control. The MULTIPACK 3000 can output up to 100 packets per minute and utilizes various wrapping materials like parchment, aluminum laminated foil, and plastic coated papers. It is ideal for food and dairy applications aiming for high efficiency and low product waste.

Filling and wrapping system for pasty products

In high-volume packing operations, particularly in the confectionery industry, ensuring that display boxes are wrapped quickly and efficiently is crucial. Traditional methods often lead to bottlenecks and inconsistent packaging, which can diminish product appeal and value.
<h2>Ensures maximum performance and package quality</h2>
The FTO511 from IMA Group is an ultra-high-speed system designed for overwrapping display boxes. It incorporates a continuous carton feeding system that prevents product collisions at both the beginning and end of the line. Capable of handling up to 500 packages per minute, the FTO511 features advanced solutions such as an inline tear-tape unit, double reel holder, and automatic film splicing device. It processes a variety of heat-sealable films, including PP, PVC, and Cellophane. Specific technical specifics include a web width up to 150 mm, reels with a max diameter of 300 mm, and a core diameter of 76.2 mm. The system operates with an average power consumption of 20 kW, operating pressure of 6 bar, and a maximum air consumption of 100 Nl/min. This setup is ideal for industries needing reliable and high-speed wrapping solutions.

High-speed overwrapping for display boxes

Industrial feeding systems allows you to control the flow of solid bulk materials throughout the manufacturing line. After loading your material onto the vibrating hopper, a screw at the base drives it out in uniform doses to the next stage of processing. New feeding technologies are designed to deal with challenges of powders clumping together in the hopper (bridging and ratholing) that interrupt the outflow. Common feeder systems include centrifugal feeders, vibratory feeders as well as elevator, linear and pneumatic feeders.

Feeding

When packaging processed, cream, or fresh cheese in various portion shapes, achieving both high accuracy and speed is crucial. The challenge lies in maintaining precision in dosing while ensuring efficient wrapping for different cheese formats.
<h2>Accurately dose and wrap cheese portions at high speed</h2>
The FF4 Series by IMA is designed for high-speed dosing and wrapping of cheese in triangular, square, or rectangular portions. This system offers a modular, space-saving footprint, making it highly flexible and efficient. It employs hot and cold filling capabilities within the same 4-lane syringe filling unit, ensuring accurate filling. The system's motorization efficiently manages kinetic energy during braking to minimize power waste. Vacuum pumps can be integrated to reduce or eliminate compressed air consumption, contributing to sustainable operation. Additionally, the FF4 Series supports the use of recyclable packaging materials. The dosing unit is precise and features automatic feedback control from an optional weight checker, and it can be cleaned using an automatic CIP system. IMA Corazza manufactures this versatile piece of equipment, which can reach a production capacity of up to 600 portions per minute and can also be configured for multi-flavor operations.

High speed cheese dosing and wrapping solution

Cutting

In the cheese industry, handling fresh, cream, and processed cheese portions efficiently while maintaining product quality can be challenging. Precise dosing and wrapping are crucial to prevent product waste and ensure consistent quality.
<h2>Handle cheese portions with minimal maintenance</h2>
The FF220 Series by IMA Group offers a proficient solution for dosing and wrapping fresh, cream, and processed cheese portions. Characterized by its smooth operating movements, it demands negligible maintenance over a prolonged lifecycle. With the capacity to handle rectangular, square, and triangular portions at speeds ranging from 200 to 240 portions per minute, it blends kinetic and mechanical movements seamlessly for enhanced performance. Available in various configurations, the FF220 Series caters to different customer requirements. Its optimized foil cutting design saves up to 2 mm of alufoil per portion. Furthermore, the equipment emphasizes sustainability by conserving power and potentially eliminating compressed air consumption through vacuum pumps. The stainless steel frame facilitates easy cleaning, while the fixed label magazine simplifies label refilling.

Cheese portioning dosing and wrapping solution

In the food production industry, particularly in the preparation and packaging of soup cubes, there is a need for precise dosing and efficient wrapping to meet varying production speeds while ensuring product quality and consistency.
<h2>Dose and wrap soup cubes efficiently</h2>
The FD Series by IMA is designed to dose and wrap soup cubes with precision, catering to specific production requirements. The series handles various wrapping materials such as parchment, backed alufoil, or other flexible materials. The FD12 model achieves high speeds of up to 1,200 portions per minute (ppm), perfect for maximizing productivity. For medium speeds, the FD8 can handle up to 800 ppm, allowing flexibility in operations. For lower production requirements, the FD220 model runs at 280 ppm. All models incorporate features like electronically controlled weight adjustments and paste heating/cooling capabilities, ensuring high efficiency and minimal waste while maintaining product consistency.

Soup cube dosing and wrapping system

Industrial cooling equipment varies according to the consistency and temperature conversion demands the material you are handling, but the process typically involves heat exchange treatment as your products are conveyed through a cooling chamber equipped with extraction fans or circulating water. Temperature control is a crucial aspect of your commercial production and cooling systems are applied to a range of industries.

Cooling

<span style="font-weight: 400">The heating process is a step of raising the temperature of food, pharma, cosmetics, and many other types of products. You may employ different heating solutions for this process, depending on the type of product you intend to manufacture. Selecting the appropriate heater machine for your product is quite important since various products require different ranges of temperatures and different ways of heat transfer using exchangers. Industrial heating equipment varies in two ways - the type of material it can process and the reaction you want to achieve.</span>

Heating

In the dairy industry, ensuring precise portioning and wrapping of butter is crucial for maintaining product consistency and meeting packaging standards. Dairies often face challenges in achieving high-speed and accurate dosing for varied portion sizes, while also prioritizing efficiency and minimal waste.
<h2>Portion and wrap butter efficiently</h2>
The FB Series from IMA is a sophisticated solution for dosing and wrapping butter in square and rectangular portions. This series includes the FB8 for high-speed operations, capable of handling up to 800 portions per minute (ppm) and designed for portions ranging from 7 to 20 grams. The FB8's user-friendly Human Machine Interface (HMI) and compact footprint allow for quick and easy changeovers, optimizing productivity. For lower-speed needs, the FB220 model offers a production capacity of up to 280 ppm, accommodating portions from 7 to 25 grams. Both models emphasize precise dosing accuracy through an independent, servo-driven system. Additionally, the FB Series supports the use of sustainable and recyclable packaging materials, aligning with eco-friendly practices.

Butter portion dosing and wrapping system

In the food production industry, ensuring efficient and accurate handling of pasty products like butter and margarine is crucial. The need for precision in dosing and minimal material consumption often poses challenges for traditional methods.
<h2>Provides accurate dosing and gentle handling</h2>
The ECOPACK by IMA is a fully automatic moulding and wrapping solution designed for pasty products. It features an end-side folding mechanism and ensures extremely gentle product handling. The ECOPACK offers high accuracy in dosing, with a deviation of less than 0.4 grams for quantities under 100 grams. Its advanced design reduces wrapping material consumption by up to 30% compared to traditional folding styles. The system supports a nominal output of up to 125 packets per minute, handling products ranging from 50 to 500 grams. It is compatible with various wrapping materials like parchment and aluminum-laminated foil. Key features include servo-driven main drive, intermittent driven moulding wheel, and an Allen Bradley PLC with a touchscreen operating panel, ensuring reliable operation in food production environments.

Automatic moulding and wrapping for butter and margarine

<span style="font-weight: 400">The molding process is often included in bakery products. Utilizing molding equipment guarantees a uniform shape, weight, and size. The molding machine first gently flattens the dough mix by going through a sheeter, where a series of rollers press the thin piece of dough. The sheet is then cut into the specified shape and, depending on your final product, may be rolled by using a curling chain. After the molding, other ingredients may be added before the products are conveyed for baking or freezing.</span>

Moulding

When packaging foodstuffs or beverages, producers often need a reliable way to overwrap products using various film types without frequent maintenance.
<h2>Efficiently overwrap with minimal maintenance</h2>
The A50 from IMA is specifically built for over wrapping foodstuffs and beverages. It employs fully mechanical movements to minimize the need for maintenance and uses cellophane, PVC, PP, and other reel-fed, heat-sealable film types. The compact design integrates an innovative film transport system, making it suitable for difficult or thin films. The A50 operates at a speed of 60 cycles per minute and provides excellent accessibility, facilitating easy changeovers between different product formats such as cartons, trays, and bundles. Additional optional components can be added to meet specific demands and improve performance. Key features include several lateral sealing units, driven drums for film unwinding, and a tear tape unit. The adjustment points come with digital indicators for size changeover, and the reel holder has a quick release and fixed stop to ease reel replacement.

Over wrapping solution for foodstuffs and beverages

Sealing

liquid

In industries like cosmetics and toiletries, achieving perfect over wrapping of parallelepiped products with minimal film waste is crucial. Traditional wrapping methods often fail to handle extremely thin films efficiently, leading to improper sealing and increased material costs.
<h2>Wrap with precision using various heat-sealable films</h2>
The 3721 by IMA is a versatile over wrapping solution designed for wrapping parallelepiped products using cellophane, PVC, PP, and other reel-fed, heat-sealable film types, including extremely thin varieties. This equipment ensures a high-quality finish by preventing film sliding during wrapping. Key features include a device to lift the film-driving rollers during product elevation and an oil-tight steel frame for robust operation. The machine operates at speeds of up to 80 cycles per minute and facilitates rapid changeover procedures to minimize downtime. Electrical components from Siemens ensure reliable and easy-to-maintain operations.

Complete over wrapping for parallelepiped products

In the cosmetics and toiletries industry, products need secure, attractive packaging that ensures freshness and protection during transit. Conventional packaging methods often fail to provide the necessary speed and flexibility required for high production volumes.
<h2>Achieve efficient and secure product wrapping</h2>
The 3705 from IMA Group is a top-performing overwrapping solution designed for individual and/or multiple parallelepiped cosmetic and toiletry product packs. This high-speed equipment can handle output levels of up to 300 bundles per minute using various heat-sealable films like cellophane, PVC, and PP. Its servo-controlled main motor ensures smooth operation while eliminating abrupt stop-start issues. The oil-tight steel frame embeds all machine movements, facilitating positive product handling during the operation cycle with multiple checking points. Safety checks for wrapping film and tear tape are built-in, along with an automatic reel splicing device that minimizes downtime. The 3705 also features an easy changeover system with pre-assembled and pre-adjusted groups.

High-speed overwrapping for cosmetic and toiletry items

In many production settings, securing and presenting medium-sized display boxes is a consistent challenge. Ensuring that these boxes remain intact without damaging contents can be difficult, particularly when managing multiple configurations like side-by-side or multilayer.
<h2>Streamline display box overwrapping</h2>
The FTO518 by IMA is an intelligent overwrapping solution designed for display boxes, particularly suited for medium size boxes or multipacks in side-by-side or multilayer configurations. It features a continuous product discharge system that prevents products from pushing against each other during lateral sealing, simplifying the process. With energy-efficient motorization and the ability to use sustainable packaging materials, this overwrapping technology minimizes power waste through shared bus power exchange and kinetic energy recovery. Equipped with a tear-tape unit, a double reel holder, and an automatic film splicing device, the FTO518 handles all heat-sealable films, such as PP, PVC, and Cellophane. Capable of processing web widths up to 300 mm and running reels with a maximum diameter of 300 mm, it operates at over 80 packages per minute. The solution is ideal for industries requiring efficient and versatile packaging options.

Overwrapping solution for medium size display boxes

Packaging

In the confectionery industry, packaging small-size products quickly and accurately is crucial to maintaining production efficiency and product consistency. Challenges include dealing with products like chewing gums and bubble gums that require precise portioning and wrapping to ensure a uniform finish.
<h2>Satisfy high-speed packaging requirements</h2>
The EURO 77 TIV by IMA is a cut & wrap flow pack solution designed specifically for small-sized extruded products. It supports high-speed operations with a scissor cutting system controlled by an independent motor, ensuring precise sizing and portioning. The compact footprint design allows it to fit seamlessly into existing production lines while supporting capacities of up to 900 pieces per minute (ppm). Suitable for confectionery items such as chewing gums, bubble gums, chewy candies, and toffees, this equipment ensures high production efficiency. The film reel dimensions accommodate widths up to 200 mm, with machine specifications supporting product lengths from 19 mm to 120 mm, widths from 10 mm to 30 mm, and thicknesses from 3 mm to 14 mm, making it versatile for various wrapping needs. Electrical power requirements are 7.5 kW with an air pressure range of 0.6 to 0.9 Mpa and an air consumption rate of 10 NI/min.

High-speed cut & wrap flow wrapping for confectionery

In the confectionery industry, efficient and hygienic wrapping of square-shaped gum slabs can be challenging. This process requires accurate portioning and seamless integration between portioning units and flow wrapping systems.
<h2>Integrate portioning and wrapping for square gum slabs</h2>
The EURO 77 DT by IMA Group is designed for wrapping square-shaped gum slabs. This solution features in-house designed handling and portioning units integrated with a flow wrapping system. Its compact footprint and hygienic design make it suitable for environments requiring strict cleanliness standards. The machine's configuration includes an infeed conveyor aligned with the flow wrapper. Additionally, it comes equipped with a vertical loader, rotary pre-scoring unit, timing conveyor, and cutting and separating wheel. The system supports multiple counting units for box filling, optimizing packaging processes. Designed for versatility, the machine handles various product size ranges with changing size parts, accommodating lengths up to 480 mm, widths between 30-37 mm, and thicknesses from 1.7-4 mm. The machine's film reel dimensions include an inner diameter of 70-76 mm, an external diameter up to 380 mm, and a reel width up to 200 mm. Power needs are 7.5 kw, with air pressure requirements of 0.6-0.9 Mpa and air consumption of 10 NI/min.

Gum slabs flow wrapping solution

Counting

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Portioning

In high-volume ice cream production environments, ensuring each product is hygienically wrapped quickly and efficiently is crucial. Traditional methods often fall short, leading to increased contamination risks and slower output rates.
<h2>Automate multi-lane ice cream wrapping</h2>
The HSW-C by Gram Equipment is a multi-lane wrapping solution specifically designed for ice cream products. With a capability of up to 25 strokes per minute, it automates the wrapping process for frozen items, ensuring that they are sealed in paper or film without human interference. The machine's heat-sealing feature creates a hermetically tight package, safeguarding against contamination. It is compatible with a range of ice cream production equipment and machinery from other leading suppliers. The integrated outfeed conveyor ensures that products move seamlessly without contacting any machinery components, maintaining the highest standards of food safety.

Multi-lane ice cream wrapping system

In high-output production lines, large-scale packaging operations require reliable, efficient systems to maintain throughput while minimizing downtime. Managing these requirements often involves optimizing performance while accommodating various product sizes and formats.
<h2>Enhance line performance with multi-lane continuous motion</h2>
The GMW flow wrapper from Gram Equipment is designed to enhance line performance by offering continuous multi-lane wrapping capabilities. It can perform at high efficiency with up to 80 strokes per minute. The ProCut knife system integrated into the GMW avoids unintended cuts, ensuring the knives are protected and operational at all times. With its ability to handle a wide product range and facilitate easy format changeovers, the GMW provides flexibility to accommodate both hot and cold seal applications. Its high reliability is boosted by backup systems of critical parts, ensuring 100% performance until scheduled maintenance. Additionally, its modular build enables straightforward replacement of individual modules, allowing for quick adjustments and repairs.

Continuous multi-lane wrapping solution

The process of forming allows you to shape your products homogeneously. Forming machines are fed the manufactured material in bulk and cut it down to specification, so the process takes place between formulation of the mass and the packaging of the final item.

A special class of this equipment – Form, Fill, and Seal Machines (FFS) – creates bags and pouches from flat material such as plastic sheets, fills them with your designated product, and seals them.

Forming

In industries where items need to be packaged in a way that seals them on three sides using flexible wrapping material, a reliable packaging solution is necessary. This is especially true for environments that are humid or particularly cold.
<h2>Achieve three-sided sealed packages</h2>
The Hydra is a 'flow pack' type horizontal packaging solution offered by Delfin. It efficiently creates three-sided sealed packages from reels of flexible wrapping material. The machine's operation is driven by 5 Brushless motors, which ensure a mechanical speed of up to 65 cycles per minute. It can handle film widths up to 600 mm as standard, making it suitable for a range of packaging sizes. The Hydra is designed to operate optimally in humid and cold environments, and complies with EC standards ensuring both safety and reliability.

Flow pack packaging for flexible wrapping material

In the packaging industry, maintaining the integrity of products while ensuring efficient and versatile packaging options is a key challenge. The ability to create packages sealed on three sides from flexible wrapping material can streamline operations and improve product protection.
<h2>Achieve efficient three-sided sealing</h2>
The Gemini by Delfin is a horizontal flow pack packaging system designed for creating packages sealed on three sides using flexible wrapping materials. It features a reel positioned at the lower part, facilitating simple and quick format changes, and thus enhancing its flexibility for varying packaging needs. The system is driven by four Brushless motors, providing reliable and consistent performance. With a mechanical speed of up to 120 cycles per minute, it ensures a fast packaging process. The Gemini can handle a standard film width of 500 mm and is compliant with EC standards, ensuring it meets necessary regulatory requirements. Ideally suited for diverse packaging applications, it can be integrated seamlessly into automated production lines.

Flow pack packaging system for flexible wrapping material

In various packaging applications, creating sealed packages from flexible wrapping materials is essential for both presentation and preservation. Achieving consistent seals on all three sides quickly and efficiently poses a significant challenge.
<h2>Package sealing with brushless motor efficiency</h2>
The Auriga by Delfin is a horizontal flow-pack system designed to create three-side sealed packages from flexible wrapping materials supplied in reels. It operates using three brushless motors, ensuring precision and reliability in every cycle, with a mechanical speed of up to 120 cycles per minute. The machine accommodates a standard film width of 500mm, making it suitable for various packaging needs. Additionally, the Auriga meets EC standards, ensuring compliance with European safety and quality regulations. The robust and compact design of the Auriga ensures it stands up to demanding environments while maintaining simplicity and efficiency.

Horizontal flow-pack solution for flexible wrapping material

In the confectionery industry, efficiently packaging large volumes of products while maintaining integrity is often a challenge. Traditional methods might not suffice when it comes to high-speed production lines and ensuring airtight packs to preserve freshness.
<h2>Maximize packaging productivity with multilane technology</h2>
The Carugil Horizontal Form, Fill, Seal machines (CWM-4S) provide a multilane wrapping solution designed specifically for high-throughput production environments. These machines can handle products advancing in parallel—such as licorice, wafers, biscuits, and dog sticks—across up to 40 lanes, ensuring gentle handling and consistent wrapping quality. With a capacity of up to 4,000 pieces per minute, the CWM-4S combines high production rates with low operating speeds per lane for maximum reliability and product integrity. Optional features, like a rotary knife for continuous products and automatic cartoning, further enhance its versatility. The machine is also portable, equipped with wheels for easy repositioning in production lines.

Multilane wrapping solution for food and confectionery products

Entry level

Ensuring lollipops are securely and attractively wrapped is crucial for both entry-level and large-scale candy producers. High-speed wrapping where precision and professional presentation are essential can be facilitated with specialized wrapping technology.
<h2>Wrap lollipops securely with 4-sides seal</h2>
The Carugil CWL-4S series is designed specifically for wrapping ball, 3D, and flat lollipops in a 4-sides seal style. This wrapping equipment is available in two models: the CWL-4S 600, perfect for entry-level producers, and the CWL-4S 800, ideal for medium to large producers. Both models ensure precise and efficient wrapping. Notably, the wrapper operates independently from the cooling tunnel, allowing flexible operation. These wrappers are built with high-tech components and a state-of-the-art control system to maintain high performance and speed.

4-sides seal wrapping for lollipops

In industrial packaging, maintaining product integrity and presentation quality during bundling and overwrapping can pose challenges. Ensuring tight and aesthetically pleasing wrapping without requiring extensive manual intervention is critical for efficiency and consistency.
<h2>Automates bundle wrapping with heat-sealable film</h2>
The G35 from CAM Packaging is designed for the automatic bundling and wrapping of parallelepiped-shaped products using heat-sealable plastic film. This fully automatic system requires minimal operator involvement beyond changing the wrapping material reel. Its high performance and reliability are a result of stringent safety regulations and versatile adaptability to various feeding systems. The G35 can work with any heat-sealable wrapping materials and achieves tight, aesthetically pleasing wraps even with low-quality films such as polyethylene, eliminating the need for a shrinking tunnel. The modular design allows for easy integration into existing packaging lines. In addition, it’s equipped with a 'Picomat' PLC and visualization display for quick diagnosis of stoppages. Optional features like a double reel shaft, tear-tape unit, and printed film registration enhance its functionality.

Automatic bundling and overwrapping solution

In various industries, efficient and flexible packaging solutions are crucial, especially when dealing with products of varying sizes and configurations. Traditional systems often require significant downtime for reconfiguration, impacting productivity.
<h2>Automate and customize multipack solutions</h2>
The XPax Multipack Solutions by AMP Rose combines a flowrapping system with the latest in linear transport technology, the XTS (eXtended Transport System). This mechatronic system integrates a modular linear motor with power electronics and position measurement in a single device, allowing precise and customizable product transport. The flowrap machine operates with both heat and cold seal wrapping materials and can easily adjust pack size, product quantity, and layer configuration at the touch of a button. With fully synchronized operation and user-friendly HMI screen, it reduces downtime significantly. Suitable for a wide range of products including food and hardware, the system's flexibility is ideal for users requiring frequent product or pack size changes. Available in powder-coated or stainless-steel finishes, it also features options for rotary or box motion end sealing jaws to meet different application and speed requirements.

Multipack flowrapping system

Powder

Packaging multiple snack bags into a single pack efficiently while ensuring minimal material waste can be challenging in the food industry. Ensuring that collated snack packs remain intact during the wrapping process adds another layer of complexity.
<h2>Efficiently pack multiple snack bags</h2>
The Pakasnax multipack wrapping system by AMP Rose is a horizontal form fill and seal system specifically designed for multipacking products such as crisps, popcorn, and other snacks. This system addresses key challenges, like maintaining the collation of snack packs and minimizing wrapping material waste. Its film folding box is designed to control product collation during transfer to the longitudinal sealing area, ensuring tight and secure wrapping. Featuring both unheated and heated rollers, the machine achieves efficient sealing without stretching the wrapping material. Active sensors ensure the end crimp jaws do not destroy misaligned primary bags, allowing them to be recycled. With a capacity of up to 100 packs per minute and the ability to handle reels up to 800mm in width, this machine is ideal for high-volume operations. Optional features like automatic reel splicing and pack-tamping units further enhance efficiency. Additionally, robotic loading systems can be integrated for fully automatic packaging processes.

Multipack wrapping system for snacks

When producing small square and rectangular chocolates, the wrapping process can be challenging due to the need for precise fold wrap styles and handling of pre-cut labels. Efficiently managing both single and double wrappers while maintaining low costs is crucial.
<h2>Efficiently wrap small chocolates</h2>
The NR10 Neapolitan wrapping solution by AMP Rose is designed specifically for wrapping small square and rectangular chocolates using a fold wrap style. Unlike common reel-fed systems, it uses a stack of pre-cut labels, allowing manufacturers to pack small quantities efficiently. This is particularly advantageous for small volume clients, like marketing promotions or corporate gifts. Its modular construction enables quick and cost-effective size changes. The system accommodates both single wrappers and double wrappers with optional gluing or registration units for printed foils. With low running costs, simple operation, and robust safety features, the NR10 streamlines the wrapping process while minimizing waste and downtime.

Neapolitan chocolate wrapping solution

In the confectionery industry, wrapping various types of sweets like high boiled lines, toffees, and chocolate balls requires a solution that ensures consistent and efficient packaging while accommodating different shapes and sizes.
<h2>Wrap sweets with minimal operator intervention</h2>
The 7IST is a double twist wrapping solution from AMP Rose, designed to wrap pre-formed sweets in a double-end twist style. It handles a broad range of products, including solid and center-filled high boiled lines, die-formed toffees, and chocolate balls. The machine's versatility in product size and shape, along with its speed and simplicity of changeovers, make it a practical choice. With an output capacity of up to 650 pieces per minute, it ensures high productivity. The sophisticated servo-driven paper feeding system reduces mechanical parts and allows for accurate paper cutting and minimal wastage. The 7IST features user-friendly controls for easy paper length changes and recipe storage, enhancing operator convenience. Safety and ease of maintenance are integrated into the design, making it a reliable and efficient wrapping solution for the confectionery industry.

Double twist wrapping solution for confectionery

When producing a variety of pre-formed sweets, achieving efficient and consistent wrapping is crucial. Common challenges include varying sweet shapes and sizes, material compatibility, and minimizing wastage while maintaining high-speed output.
<h2>Wrap diverse sweets with minimal wastage</h2>
The 6IST Double Twist Wrapping Machine from AMP Rose is designed to wrap an array of pre-formed sweets, including solid and center-filled high boiled lines, in a double twist wrapping style. It handles sweets of varying shapes and sizes with dimensions between 12-34mm in length and width, 6-20mm in thickness, and 14-29mm in diameter. This flexibility ensures efficient wrapping with minimal product or wrapper wastage. The machine is compatible with various wrapping materials such as cellulose film, waxed paper, PVC, or cast polypropylene for outer wrapping, and tissue-backed aluminum foil for inner wrapping if required. Its infinitely variable drive allows for up to 500 cycles per minute, accommodating different production needs. Additional standard features include reel run-out control, wrapper breakage control, paper ruffle switch, and no product, no paper control, ensuring reliability and ease of operation.

Double twist wrapping machine for sweets

In industries where efficiency and precision are crucial, manually wrapping small, uniquely shaped products can be time-consuming and error-prone. Ensuring consistent packaging quality and speed is essential to meet production demands and maintain product integrity.
<h2>Automates wrapping of small diverse-shaped products</h2>
The SAN 60/V from ALPMA Alpenland Maschinenbau GmbH is an automatic wrapping solution designed for small products with various shapes. It includes a conveyor system that feeds products into the wrapper vertically. The turntable allows for sealing or labeling, offering flexibility based on packaging needs. With a maximum throughput of 60 packages per minute, it efficiently handles products with diameters between 50 - 140 mm and heights from 20 - 75 mm. Once wrapped, products can exit on a roller conveyor or discharge belt, ensuring smooth and continuous operation.

Automatic wrapping for small products

Labels provide customers with important information about both your product and your brand. Different labeling technology attaches the printed film to the packaging using a range of methods such as shrink wrapping, side sealing, and adhesives. For added traceability and protection, you may also use serialization coding equipment and anti-tampering labeling systems.

Labeling

In high-volume production environments, efficiently wrapping large products can be challenging. Ensuring consistent wrapping while maintaining a high throughput is critical, especially when sealing and labelling are required.
<h2>Wrap, seal, and label large products seamlessly</h2>
The SAN 40/V is an automatic wrapping solution designed for large sized products. Operated by ALPMA Alpenland Maschinenbau GmbH, this unit feeds products on a belt and wraps them vertically. The integrated turn table allows for both sealing and labelling options. Wrapped products are then discharged on a roller conveyor or discharge belt. The system can wrap up to 40 packages per minute, handling formats with diameters ranging from 110 - 280 mm, lengths of 120 - 285 mm, widths of 60 - 250 mm, and heights of 30 - 120 mm. This versatility makes it ideal for a variety of applications in food and other industries.

Automatic wrapping solution for large products

When producing preformed candies in large quantities, ensuring consistent and efficient wrapping is critical. Traditional manual wrapping methods can slow production and increase labor costs, presenting challenges for high-volume candy manufacturers.
<h2>Efficiently wraps preformed candies with double twist</h2>
The HW 900 from ACMA, a part of the Coesia Group, is a fold wrapping solution designed for preformed candies. With a capacity of up to 900 pieces per minute, it significantly boosts productivity while ensuring uniform wrapping. Utilizing a flexible film as the packaging material, the double twist method accommodates various candy shapes. The system's disk feeding mechanism streamlines the process, and its intermittent operating mode aids in smooth production flows. The HW 900 adheres to multiple regulatory standards, including the EN 1672-2-2009 food regulations, ensuring safety and compliance. Ideal for producers in the candies and gum segment, the HW 900 offers a quick product changeover time of just 1 hour, allowing for flexibility and minimal downtime.

Double twist wrapping solution for candy packaging

Batch

Do you pack your butter wraps in aluminium foil, parchment paper or ecoline solutions? And do you require rectangular, stick or semi-round portions with bottom folds?


<h2>Fill form and pack your butter wraps efficiently inline.</h2>
The ARM product range from FASA for filling and wrapping paste-type products like butter, margarine, spreads, edible fats and curd offers flexibility to shift between portion weight by simply adjusting the brick height. Product feeding is possible with a hopper and augers or directly from the production line. Product input temperature is controlled for different product types i.e., butter 10 to 14 °C and margarine 8 to 14°C. The stainless-steel design is durable and in line with CE regulations.

The wrapper is equipped with a stationary foil roll spindle and a belt driven foil broaching shaft. A foil centering device with photocell ensures precise alignment and positioning of the foil or wrapping material over the paste-type products. The two sensors control the foil roll width and track the end of the roll.

A PLC automates and controls the entire sequence of operations in the product filling and wrapping process. The HMI touch screen panel assists in user-friendly operational control. The machine has a fully automatic lubrication system to reduce friction between moving parts and prevent overheating due to continuous operation. If required, printers like Ink-jet, Thermo-printer or Cold emboss coding units can be integrated.

This machine can package products in various sizes, from 50-100 g and 100-250 g, with a capacity of up to 70 packs/min. Three additional machine versions can package products in sizes of 10-25 g at 80 packs/min; 200-500 g at 40 packs/min; and 500-1000 g (1-2 lb) at up to 20 packs/min capacity.  The base ARM model has a production history of over five decades, providing proven reliable packaging with more than 8300 models delivered worldwide.

Automatic butter wrapping machine

When producing cream cheese and selling them in foil wrapped bricks you need a reliable and customizable solution that allows flexible product presentation with respect to portion size, shape and material of packaging.


<h2>Automatically pack cheese spreads in different brick sizes and shapes with foil</h2>
The processed cheese filling and wrapping machine (ARU) from FASA is an automatic machine designed for foiling and packaging of cream cheese and cheese spreads. It wraps the cheese into aluminium foil or laminate with a tear strip applicator that is heat-sealed to maintain product freshness. The packages come in rectangular or square shapes, offering an option of an easy opening system and flexible labelling. The machine is installed with a labelling device that can apply labels on one side, three sides, or no label at all. To meet consumer requirements, the machine provides flexibility to shift between portion weight by adjusting the brick height.

Volumetric dosing and product feeding is done via a double jacket 85l hopper with agitator. Product input temperature is +65 to +75 °C. The machine is designed to pack products in sizes ranging from 15-100 g, in a single fixed size, with a capacity of up to 50 packs/min. The wrapping unit is equipped with a foil centering device with photocell which ensures accurate alignment of the foil over the product, giving a consistent and centered wrapping. A foil cuts collection system gathers the excess foil trimmings generated in the foil cutting process, thus managing waste and preventing contamination. The machine is PLC controlled and has an HMI touch screen panel for user-friendly operation and control.

Foil wrapping machine for cream cheese

During a shrink-wrapping process, a change of reel can slow down the production cycle as manual intervention is required. A system that automatically changes the reel after it has been used to the end, makes it possible to continue working without interruptions, even without an operator present.


<h2>Shrink wrap PET bottles while eliminating any waste of film</h2>
The Shrink wrapper from Baumer is a highly versatile and configurable shrink-wrapping system fit for most production requirements. Products can be shrink wrapped with film only or a combination of pad and film or tray and film. The system also features a green tech tunnel that helps save energy. Other features include automatic reel changeover for less interruption in production and touch screen panel controls for product packing configuration. Apart from smoother operation, automatic reel change lets you reduce film waste, which is usually generated when the photocells detect the end of the reel. Speeds can also be adjusted and go as much as 200 cycles per minute.

Shrink wrapping machine for PET bottles

Bottling equipment draws a measured quantity of your drink, food, or formulation from a holding tank and fills it into bottles. These bottles usually need to be checked, capped, labeled, and sealed for distribution. Bottling solutions differ in product metering system, sterilization level, and bottle type and sealing system depending on your production scale and product format and regulations. Bottling systems are utilized in a variety of industries. For example, in the food and beverage industry as well as in cosmetics and pharma.

Bottling

Bunch wrapping with aluminium foil is a popular method to use for an attractive finish to individual chocolate products. Because of the delicate nature of such items, traditional bunch wrappers have to operate at low speeds in order to guarantee a high-quality finish with no damage to the products. By using a state-of-the-art machine designed specifically for chocolate products you can achieve extremely high speeds combined with the most gentle handling to increase your productivity.


<h2>Fast and gentle bunch wrapper for enrobed and deposited chocolate products</h2>
The EMC1 from Theegarten Pactec is a high-speed bunch wrapper that has been specifically designed to quickly wrap large volumes of chocolate products with very gentle handling. The full servo control using the continuous motion principle guarantees that the most delicate of products can be aluminium foil wrapped.

The machine features automatic speed control, adapting to the infeed speed and availability of the product. The maximum operating speed is 900 pieces per minute. Incoming product is synchronised with a phasing feed belt.

To reduce wastage of wrapping material the EMC1 features a “no product, no wrap” device, and for the highest quality control the machine will automatically reject spliced, misregistered andunwrapped products.

Engineered with excellent accessibility for cleaning and maintenance, the EMC1 is extremely easy to operate by a single user from its intuitive touchscreen HMI. Automated functions include automatic splicer which eliminates the need to stop the machine for wrapping material changes, and photoelectric print registration system.

High-speed bunch wrapping machine for chocolate

Larger scale wrapping of individual chocolate products demands gentle handling. Traditional twist wrap machines cannot run at high speeds when wrapping delicate product and are inflexible. By adopting a modern modular design with gentle handling, line throughput can be increased, as well as being able to wrap multiple product types. This results in an excellent return on investment.


<h2>High-performance wrapping machine for a range of chocolate products</h2>
The MCC from Theegarten Pactec is a cutting-edge chocolate wrapping machine that can easily handle different products and wrapping styles with delicate handling.

Despite its flexibility, the MCC is still design for larger-scale production and is capable of wrapping up to 1,200 pieces per minute in double twist or foil wrap, and up to 800 pieces per minute in a top twist, side twist or Vienna fruit-fold style.

Gentle handling is possible thanks to the MCC’s continuous motion principle and pressure-free feeding, suitable for the most delicate product. Adaptive speed control allows the machine to react to the product in-feed speed, facilitating product changeover. Feeding can be by belt or lug chain to suit your needs, including the option of robotic pick and place.

To minimise wastage of wrapping material, the MCC features “no product, no wrap” technology. Quality control systems allow automatic rejection of spliced and double-wrapped products. The automatic splicer means wrap can be changed without stopping the machine.

Despite its complexity and flexibility, the MCC can be operated and monitored by a single user, with all features and changeover parameters accessible by intuitive touchscreen HMI.

Medium-speed flexible wrapping machine for chocolates

Bottom fold wrapping is an attractive solution for hard candies, toffees, and eclairs. However, traditional wrapping solutions are often too rough to wrap at higher speeds. They also require additional downstream units to add secondary packaging. A purpose-designed, high-speed bottom wrapper with combined flow wrapper with gentle handling offers increased throughput and reduced costs even for high-quality and delicate products.


<h2>Combined folder wrapper and flow packer for multipack hard candy</h2>
The HCW4+FPC5 from Theegarten Pactec is a custom-designed high-speed wrapping machine for bottom fold wrapping of hard candies and similar products. The direct connection of a high-speed flow pack unit enables the individual products to be grouped and secondary-packaged, increasing efficiency and reducing cost.

Designed to operate at up to 1,500 pieces per minute, the HCW4+FPC5 can bottom fold products in wax paper, cellophane, polypropylene, or aluminium / coated paper. It can then flow pack grouped items using hot or cold sealed foil.

Designed for gentle handling, the machine uses the continuous motion principle to enable high-speed packing of even delicate items. Highest quality results are also ensured by the feeding system with integrated sorting station to remove sugar dust, chips, and broken pieces before wrapping.

The flow pack unit features a durable servo motor driven foil pre-draw off system. This allows accurate splicing at the print mark position at full machine speed, minimizing the amount of spliced products rejected.

The combined unit is controlled via a single touchscreen HMI and requires only one operator. The HCW4+FPC5 has been designed with excellent accessibility in all areas, facilitating operation, maintenance, and cleaning.

High-speed fold wrapping machine for hard candy

Where high speed wrapping, without toppling, is required in tightly securing palletised loads, the items need to be rapidly but securely bound in their stretch covering.


<h2>Bind any load, quickly and automatically</h2>
The AV600 series from Paglierani utilises a rotating arm to achieve the highest level of speed and performance. The load remains still while a rotating arm turns around it wrapping the load. The elastic recovery of the wrapping material keeps the items tightly bound for protection.

Extremely versatile and able to be incorporated into a production line, this efficient equipment is designed and made in Italy for use in any fast moving stretch wrapping application.

High speed stretch wrapping machine

If storing and transporting products easily is a problem for your industrial production, then you need palletizing solutions. A pallet is a flat structure, on which containers of the packaged products are stacked to consolidate the product and to make it easier for a forklift to lift the goods for warehousing and transportation. A palletizer is a machine that automates or simplifies the process of stacking product containers onto a pallet. The choice of an industrial palletizer depends on the type of product packaging such as bags, drums, or boxes, the level of automation required, and the in-feed to the palletizer. Palletizers find applications in all major industries including food, chemical, and pharmaceutical.

Palletizing

For secure, automated stretch wrapping at medium speeds, the key is easy manipulation of the item to be wrapped.


<h2>Achieve complete coverage of stretch wrapping with rotating table</h2>
The completely automatic AV500 series from Paglierani boasts a rotating table to allow easy stretch wrapping under any circumstances. The load to be wrapped sits on a turntable which spins the load relative to the film roll, housed in a moving carriage. Stretch is achieved by rotating the load at a faster rate than the film is fed.

Easy to integrate into a production line, this stretch wrapping machine is sturdy enough for even the most aggressive environments.

Automatic stretch wrapping machine for medium speed

At lower speeds, some level of automation is required to provide a cost-effective method of protection for palletised loads.


<h2>Stretch wrap semi-automatically using a rotating table</h2>
The AV300 series from Paglierani wraps the load on the turntable with a secure stretch wrap. The elastic recovery of the wrapping material keeps the items tightly bound for protection.

For stand alone applications, or integration into any production line, this stretch wrapping machine is sturdy enough for even the most aggressive environments.

Semi-automatic stretch wrapping machine

When producing bathroom and household tissue towel rolls, efficient and consistent wrapping is crucial for ensuring product quality and reducing operational downtime. Handling various pack configurations and materials presents a challenge without the right wrapping technology.
<h2>Wrap tissue rolls at high speed</h2>
The XWRAP from IMA is an automatic wrapping solution designed for bathroom and household tissue towel rolls. This high-speed servo sequential multi-roll packaging system is capable of wrapping both single- and double-layer formats using thermo-sealable materials such as PE or PPE. The operator can seamlessly manage and perform changeover operations via the HMI (Human-Machine Interface), with full-size adjustments stored in recipes for quick and repetitive setups. The XWRAP provides wide flexibility and minimized downtime during pack configuration changes, thanks to a reduced number of changeover parts and simple adjustment mechanisms. Additionally, IMA has engineered the XWRAP to process sustainable materials like recyclable plastic and heat-sealable or kraft paper, supporting eco-friendly packaging needs.

Automatic tissue wrapper for bathroom and household rolls

In tissue production, high-speed and material versatility are crucial for meeting the varying demands of the market. Whether wrapping bath or kitchen towel rolls, maintaining efficiency without compromising on material compatibility is essential.
<h2>Wrap bath and kitchen rolls efficiently</h2>
The SUPERA by IMA is a high-speed single roll packaging solution designed for wrapping bath and kitchen towel rolls in polyethylene, polypropylene, and paper. This wrapper uses unique technologies that allow it to deliver high production speeds of up to 250 packs per minute. The system is fully automated with motion systems driven by brushless servomotors and includes photo-eye devices to ensure accurate roll positioning. The hexalateral elevator maintains roll alignment even at maximum speeds. The touch screen control panel allows for easy management and guided changeovers, featuring full size adjustments stored in recipes for fast and precise settings.

High-speed tissue wrapper for bath and kitchen towel rolls

In the food industry, packaging longevity and maintaining product quality are paramount. Companies often face challenges with wrapping products efficiently while ensuring hygienic standards. This requires a reliable horizontal flow wrapping solution for medium production levels.
<h2>Ensures hygienic wrapping at 240 ppm</h2>
The Panda Red BS RS is a horizontal flow wrapping solution by IMA Group, designed to cater to various needs across both food and non-food industries. It features a stainless steel chassis and an optional washdown infeed, suitable for IQF applications, meeting high sanitization standards. Capable of reaching speeds up to 240 packages per minute, the Panda Red BS RS is equipped with rotating sealing jaws for bottom seal applications. The system’s intuitive HMI and connectivity options facilitate remote assistance and ERP integration. Its flexibility in integration with multiple feeding systems makes it adaptable for medium performance levels.

Horizontal flow wrapper for medium performance level

In the food and dairy industry, packaging pressed soup cubes while maintaining low humidity and strength is crucial. Challenges include ensuring precise wrapping and preventing unwanted vibration. This demands a robust system with accurate print centering and reliable packaging material management.
<h2>Accurate wrapping of pressed soup cubes</h2>
The I Series Bottom Fold Wrapping system by IMA is designed to package pressed soup cubes with high precision. Its fully mechanical construction ensures long-lasting reliability and easy maintenance. The system accommodates multiple packaging materials, such as Alufoil, AluBOPP, and thermo-welding aluminium. Depending on the model, it can achieve speeds up to 800 portions per minute. The IDP and IDPS models cater to lower-speed operations at 600 portions per minute. Equipped with a brushless motor for print centering and devices to eliminate unwanted vibration, the system ensures smooth operation. Additionally, side and lower sealing sections allow automatic product ejection if the machine stops. Sustainable features include energy-efficient motorization, which repurposes kinetic energy from braking, and compatibility with recyclable materials.

Pressed soup cube bottom fold wrapper

In biscuit manufacturing, precision and efficiency in packaging are crucial to maintain product quality and shelf life. Traditional hand-stacking methods can be time-consuming and inconsistent, leading to potential delays and increased costs.
<h2>Automate biscuit stacking and wrapping</h2>
The EURO 88 VM by IMA is a flow wrapper designed for the efficient packaging of dry and flat biscuits in stacks. Equipped with vertical gravity feeders, this system automates the stacking process, ensuring consistency and precision. Biscuits are extracted and portioned directly onto the machine's running chain, enhancing the speed and accuracy of packaging. The modular construction of the EURO 88 VM allows it to meet various production needs, making it suitable for semi-automated lines. Additionally, it can be linked to self-cleaning vibrating channels for enhanced operational efficiency. The machine handles biscuits of varying sizes, with a product size range from 35 to 95 mm in length, 35 to 65 mm in width, and 5 to 60 mm in thickness. Film reel dimensions include a maximum width of 650 mm and an external diameter of up to 380 mm.