Retrofit package for Ek1 packaging system

Upgrade older packaging systems to enhance efficiency and flexibility while accommodating modern wrapping materials and high-speed operations, ensuring your production line remains competitive and adaptable to evolving product demands.

Modernizes and Increases Output of Sweet Wrapping

The EK1 Packaging Machine Retrofit Package from Theegarten-Pactec revitalizes existing systems by enhancing mechanical and electrical components, thereby boosting efficiency and output. Designed for the confectionery industry, it accommodates a wide range of sweet treats, from chocolates to hard candies. Utilizing a continuous motion principle, it wraps up to 1,400 products per minute with options for integrating modern films and paper-based materials. The EK1 offers seamless integration into existing production lines, with customizable setups to meet specific requirements. Its energy-efficient design and comprehensive modernization features make it an ideal solution for manufacturers aiming to improve productivity while reducing operational costs.

Benefits

  • Increases production capacity, handling up to 1,400 products per minute.
  • Enhances operational efficiency through comprehensive mechanical and electrical upgrades.
  • Supports sustainable practices by processing modern, eco-friendly packaging materials.
  • Seamlessly integrates into existing lines to minimize installation challenges.
  • Lowers operational costs by reducing energy consumption during wrapping processes.

General


Applications
Éclair,Soft caramels,Bouillon cubes,Toffees,Chocolate products,Bubble gum,Cereals,Sweets,Hard candy,Jelly products,Dishwasher tablets,Chewing gum
End products
Chocolate eclairs,Honey granola clusters,Dishwashing gel tablets,Hard caramels,Center-filled hard candies,Chicken bouillon cubes,Caramel-filled chocolates,Bubble gum balls,Breakfast cornflakes,Milk chocolate squares,Soft buttery caramels,Fruit-flavored jelly beans,Assorted toffee candies,Peppermint chewing gum sticks
Steps before
Product Preparation,Feeding System Setup
Steps after
Packing,Storage
Input ingredients
hard caramels,deposited chocolate products,hard candy with or without centre-filling,éclairs,toffees
Output ingredients
wrapped hard caramels,wrapped deposited chocolate products,wrapped hard candy with centre-filling,wrapped éclairs,wrapped toffees,double twist wrap
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Speed
1,400 products/min
Speed
2,300 products/min
Output
Up to 1,400 wrapped products/min
Output
Fastest wrapping for hard candies
Automation
Mechanical and electrical modernisation package
Material Compatibility
Processing of modern films and paper-based materials
Motion Principle
Continuous motion
Product Handling
Gentle handling assurance

Operating Characteristics


Working Mechanism
Double Twist
Automation Level
PLC-controlled
Batch vs. Continuous Operation
Continuous
Changeover Time
Fast
Product Handling Principle
Continuous Motion
Product Feeding System
Plate Feeding
Cleaning Method
Manual
Energy Efficiency
High Output,Efficient Operation
Material Processing Capability
Modern Films and Paper-based Materials

Physical Characteristics


Machine footprint
Compact design
Machine speed
1,400 wrapped products per minute
Output range
Up to 2,300 wrapped products per minute
Feeding method
Plate feeding
Wrapping style
Double twist
Processing material types
Modern films and paper-based packaging materials

Custom Options


Mechanical modernisation
Available
Electrical modernization
Available
Optical revision
Available
Integration possibilities
Feeding and storage systems